MPI -Troubleshooting13A-42
NG
Replace the engine-ECU.
OK
MUT-IIActuator test
DNo. 08: Purge control solenoid
valve
OK:Operation sound is heard,
and there is vibration.OKIntermittent malfunction
(Refer to GROUP 00 - Points to Note
for Intermittent Malfunctions.)
OK
Check the harness between the purge
control solenoid valve and engine
control relay.
DCheck for damage of the power
cable.NG
Repair
From the previous page
MPI -Troubleshooting13A-45
OKNG
OK
NG
Check and repair the harness
between the idle speed control servo
and engine control relay.
DCheck for disconnection and
short-circuit of the power cable.
OK
Measure at the B-115 idle speed
control servo connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 2
and earth
DVoltage between terminal No. 5
and earth
OK:System voltageOKCheck the following connector:
B-11XNG
NG
OK
Measure at the B-115 idle speed
control servo connector.
DDisconnect the connector to
measure at the idle speed control
servo side.
DResistance between terminal No.
1 and terminal No. 2
DResistance between terminal No.
2 and terminal No. 3
DResistance between terminal No.
4 and terminal No. 5
DResistance between terminal No.
5 and terminal No. 6
OK:28 - 33ΩReplace the idle speed control servo.
Check the following connector:
B-115NG
Repair
NGCheck the harness between the idle speed control servo and
engine-ECU.
DCheck for damage of the output cable.OK
Repair
NGRepair OK
OKRepair
NG
Repair
OK
OK
Check the harness between the idle
speed control servo and engine-ECU.
DCheck for disconnection and
short-circuit of the output cable.NG
Repair
Check the following connector:
C-126
NG
Replace the engine-ECU.
OKIntermittent malfunction (Refer to
GROUP 00 - Points to Note for
Intermittent Malfunctions.)Check the trouble symptoms.
Measure at the C - 126 engine-ECU
connector.
DMeasure the engine-ECU terminal
voltage.
DVoltage between terminal No. 4
and earth
DVoltage between terminal No. 5
and earth
DVoltage between terminal No. 17
and earth
DVoltage between terminal No. 18
and earth
OK:After the warmed engine
completes starting, the volt-
age repeatedly fluctuates
as shown below.
System voltage↔0-6V
OK
Check the following connector:
C-126NG
Repair
Check the harness between the idle sped control servo and
engine control relay.
DCheck for damage of the power cable.
NG
Replace the engine-ECU.
OKIntermittent malfunction (Refer to
GROUP 00 - Points to Note for
Intermittent Malfunctions.)Check the trouble symptoms.
MPI -Troubleshooting13A-47
Code No. P1104 Waste gate solenoid valve systemProbable cause
Inspection Range
DBattery voltage is more than 10 V.
Evaluation Conditions
DSolenoid coil’s surge voltage (battery voltage +2 V) is not detected when the
waste gate solenoid valve turned from ON to OFF.DWaste gate solenoid valve malfunction
DEngine-ECU malfunction
OK
NG
Replace the engine-ECU.
OKIntermittent malfunction (Refer to
GROUP 00 - Points to Note for
Intermittent Malfunctions.)MUT-IIActuator Test
DNo. 12: Waste gate solenoid
valve
OK:Operation sound is heard,
and there is vibration.OKNG
Repair
OK
NG
Intermittent malfunction (Refer to
GROUP 00 - Points to Note for
Intermittent Malfunctions.)
OK
Check the following connector:B-36
MUT-IIActuator Test
DNo. 12: Waste gate solenoid valve
OK:Operation sound is heard,
and there is vibration.
NG
Repair
NGNG
Repair
OK
Check the harness between the
waste gate solenoid valve and
engine-ECU.
DCheck for disconnection and
short-circuit of the output cable.
Check the following connector:C-39
OK
Check the following connector:C-126
Measure at the C-126 engine-ECU
connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 11
and earth
OK:System voltageNG
Replace the waste gate solenoid
valve.Measure at the B-36 waste gate
solenoid valve connector.
DDisconnect the connector to
measure at the solenoid valve
side.
DResistance between terminal No.
1 and terminal No. 2
OK:29 - 35Ω(at 20_C)
OK
NG
Measure at the B-36 waste gate
solenoid valve connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 1
and earth
OK:System voltage
OKNG
Repair
OK
OK
Check and repair the harness between
the waste gate solenoid valve and
engine control relay.
DCheck for disconnection and
short-circuit of the power cable.
Check the following connector:
B-11X
NG
RepairCheck the harness between the
waste gate solenoid valve and
engine control relay.
DCheck for damage of the power
cable.NG
Repair
OK
Check the harness between the
waste gate solenoid valve and
engine-ECU.
DCheck for damage of the output
cable.
MPI -Troubleshooting13A-48
Code No. P1105 Fuel pressure control solenoid valve
systemProbable cause
Inspection Range
DBattery voltage is more than 10 V.
Evaluation Conditions
DSolenoid coil’s surge voltage (battery voltage +2 V) is not detected when the
fuel pressure control solenoid valve turned from ON to OFF.DFuel pressure control solenoid valve malfunction
DEngine-ECU malfunction
OK
NG
Replace the engine-ECU.
OKIntermittent malfunction (Refer to
GROUP 00 - Points to Note for
Intermittent Malfunctions.)MUT-IIActuator Test
DNo. 09: Fuel pressure control
solenoid valve
OK:Operation sound is heard,
and there is vibration.OKNG
Repair
OK
NG
Intermittent malfunction (Refer to
GROUP 00 - Points to Note for
Intermittent Malfunctions.)
OK
Check the following connector:B-37
MUT-IIActuator Test
DNo. 08: Purge control solenoid
valve
OK:Operation sound is heard,
and there is vibration.
NG
Repair
NGNG
Repair
OK
OK
Check and repair the harness
between the fuel pressure control
solenoid valve and engine-ECU.
DCheck for disconnection and
short-circuit of the output cable.
Check the following connector:
C-126
OK
Check the following connector:C-126
Measure at the C-126 engine-ECU
connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 3
and earth
OK:System voltageNG
Replace the fuel pressure control
solenoid valve.Measure at the B-37 fuel pressure
control solenoid valve connector.
DDisconnect the connector to
measure at the solenoid valve
side.
DResistance between terminal No.
1 and terminal No. 2
OK:29 - 35Ω(at 20_C)
OK
NG
Measure at the B-37 fuel pressure
control solenoid valve connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 1
and earth
OK:System voltage
OKNG
Repair
OK
OKCheck and repair the harness between
the fuel pressure control solenoid valve
and engine control relay.
DCheck for disconnection and
short-circuit of the power cable.
Check the following connector:
B-11X
NG
RepairCheck the harness between the fuel
pressure control solenoid valve and
engine control relay.
DCheck for damage of the power
cable.NG
Repair
OK
Check the harness between the fuel
pressure control solenoid valve and
engine-ECU.
DCheck for damage of the output
cable.
MPI -Troubleshooting13A-52
INSPECTION CHART FOR TROUBLE SYMPTOMS
Inspection
procedureCheck itemsReference page
1Communication between MUT-IIand entire system is not possible.13A-54
2Only communication between MUT-IIand engine-ECU is not possible.13A-55
3Engine warning lamp does not illuminate immediately after ignition switch is set to ON position.13A-56
4Engine warning lamp stays illuminated and does not turn OFF.13A-57
5Starting disabled (Starter does not rotate.)13A-58
6Starting disabled (Starter rotates but initial combustion does not occur.)13A-59
7Starting disabled (Initial combustion occurs but is incomplete.)13A-61
Improper starting (Starting time is long.)
8Unstable idling (Rough idling, hunting)13A-63
Inappropriate idling speed (High or low idling speed)
Engine stalls (Die out) during idling
9Engine stalls when starting travel. (Pass out)13A-66
10Engine stalls during deceleration13A-67
11Pulsation (Hesitation, sag)13A-68
Poor acceleration
Stumbling
Surging
12Shock during acceleration13A-70
13Shock during deceleration13A-71
14Knocking13A-72
15Deviation of ignition interval13A-73
16Run on (Dieseling)13A-74
17Abnormal odor, white smoke, black smoke, high CO or HC concentration when idling13A-75
18Battery dies13A-77
19Overheating13A-79
20Abnormal radiator fan motor rotation13A-80
21A/C ineffective13A-81
22Engine-ECU power supply, engine control relay, ignition switch-IG1 system13A-82
23Fuel pump system13A-85
24Radiator fan control relay system13A-87
25Condenser fan relay system13A-89
26A/C switch system13A-92
27A/C compressor relay system13A-93
28A/C load signal system13A-95
29Secondary air control solenoid valve system13A-96
30Intercooler water spray circuit system13A-97
31Intercooler water spray lamp system13A-99
32Ignition coil (integrated power transistor) system13A-100
MPI -Troubleshooting13A-55
Inspection Procedure 2
Only communication between MUT-IIand engine-ECU is
not possible.
Probable cause
Causes shown on right are suspected.DIgnition switch malfunction
DEngine control relay malfunction
DEngine-ECU malfunction
NG
Replace the engine-ECU.
OK
Check the trouble symptoms.OKIntermittent malfunction
(Refer to GROUP 00 - Points to Note
for Intermittent Malfunctions.)
OK
Check the harness between the
diagnosis connector and engine-ECU.
DCheck for disconnection,
short-circuit and damage of the
communication cable.
DCheck for disconnection,
short-circuit and damage of the
signal cable.NG
Repair
OK
Check the following connectors:
C-26, C-130, C-118, C-108, C-28
Repair
Check the engine warning lamp.
DIgnition switch: ON
OK:Engine warning lamp is
illuminated.NGCheck the Inspection Procedure 22:
Engine-ECU power supply, engine
control relay, ignition switch-IG system.
NOTE
If the problem symptom does not disappear in the vehicle with MMCS after carrying out the above - mentioned
inspection procedure, there may be a malfunction in the multi - center display.
MPI -Troubleshooting13A-56
Inspection Procedure 3
Engine warning lamp does not illuminate immediately
after ignition switch is set to ON position.
Probable cause
The engine-ECU illuminates the engine warning lamp for 5 seconds immediately after
ignition switch is set to “ON” position to check whether the engine warning lamp bulb
is dead.DEngine warning lamp bulb dead
DIgnition switch malfunction
DEngine control relay malfunction
DEngine-ECU malfunction
NG
Replace the engine-ECU.
OK
Check the trouble symptoms.OKIntermittent malfunction
(Refer to GROUP 00 - Points to Note for Intermittent
Malfunctions.)
OK
Check the harness between the combination meter and engine-
ECU.
DCheck for damage of the output cable.NG
Repair
OK
Check the following connector:C-130NG
Repair
OK
Check the harness between the combination meter and ignition
switch.
DCheck for damage of the power cable.NG
Repair
OK
Check the following connectors:C-213, C-210, C-201NG
Repair
OK
Check and repair the harness between
the combination meter and engine-
ECU.
DCheck for disconnection and
short-circuit of the output cable.
OK
Measure at the C-122 engine-ECU
connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 36
and earth
OK:System voltageNGCheck the following connector:
C-130NG
Repair
OK
Check the following connector:
C-122NG
Repair
OK
Check and repair the harness between
the combination meter and ignition
switch.
DCheck for disconnection and
short-circuit of the power cable.
OK
Measure at the C-01 combination
meter connector.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 9 and
earth
OK:System voltageNGCheck the following connectors:
C-213, C-210, C-201NG
Repair
OK
Check the following connector:
C-01NG
Repair
YES
Check whether engine warning lamp bulb is dead.
(Refer to GROUP 54 - Combination Meter.)NGReplace the engine warning lamp.
Can engine be started?NOCheck the Inspection Procedure 22: Engine-ECU power supply,
engine control relay, ignition switch-IG system.
(Refer to P.13A-82.)
MPI -Troubleshooting13A-59
Inspection Procedure 6
Starting disabled (Starter rotates but initial combustion
does not occur.)
Probable cause
Causes shown on right are suspected.DBattery malfunction
DIgnition switch malfunction
DIgnition system malfunction
DFuel system malfunction
DThrottle valve malfunction
DTiming belt malfunction
DEngine-ECU malfunction-
OK
To the next page
OK
Check and repair the harness between
the ignition switch and ignition coil for
each cylinder.
DCheck for disconnection and
short-circuit of the power cable.
OK
Measure at the B-114 and B-119
ignition coil connectors.
DDisconnect the connector to
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal No. 1 and
earth
OK:System voltageNGCheck the following connectors:
B-123, B-119NG
Repair
OK
Check the following connectors:
B-114, B-119NG
Repair
OK
MUT-IIData list
DNo. 22: Crank angle sensor (Refer to P.13A-103.)NGCheck the Code No. P0335: Crank angle sensor system.
(Refer to P.13A-35.)
OK
Check and repair the harness between the ignition switch inter-
mediate connector and engine-ECU.
DCheck for disconnection of the output cable.
YES
MUT-IIData list
DNo. 18: Cranking signal
DIgnition switch: ST
OK:ON
DIgnition switch: ON
OK:OFFNGCheck the following
connector:C-42NG
Repair
YES
Does the camshaft rotate during engine cranking?NOCheck the timing belt for defects.
NO
MUT-IIActuator test
DNo. 7: Fuel pump relay
OK:Fuel pump operation sound is heard.NOCheck the Inspection Procedure 23: Fuel pump system.
(Refer to P.13A-85.)
OK
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)
OK
Check the engine warning lamp.
DIgnition switch: ON
OK:Engine warning lamp is illuminated.NGCheck the Inspection Procedure 22: Engine-ECU power supply,
engine control relay, ignition switch-IG1 system.
(Refer to P.13A-82.)
Check the battery. (Refer to GROUP 54 - Battery.)NGReplace the battery.