2007 MITSUBISHI LANCER EVOLUTION rear

BODY -Strut Tower Bar and Rear End Cross Bar42-8
STRUT TOWER BAR AND REAR END CROSS BAR
REMOVAL AND INSTALLATION
44±5 N·m
Strut tower bar
Rear end cross bar

BODY -Window Glass42-9
WINDOW GLASS
ADHESIVE
ItemsSpecified adhesive
Windshield3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
il tRear window glass
p
equivalent
SPECIAL TOOLS
ToolNumberNameUse
MB990480Window glass
holderRemoval and Installation of Window Glass
MB990784Ornament removerRear Window Lower Molding Removal
WINDOW REPAIR
The following glass parts are installed with a liquid urethane
adhesive method:
DWindshield
DRear window glass
ITEMS NEEDED
NameRemarks
Adhesive3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
SpacersAvailable as service part
DamAvailable as service part
Anti-rust solvent (or Tectyl 506T...Valvoline Oil
Company)For rust prevention
Isopropyl alcoholFor grease removal from bonded surface
Steel piano wireDia. y length...0.6mm 1m For cutting adhesive
Adhesive gunFor pressing-out adhesive

BODY -Window Glass42-16
REAR WINDOW GLASS
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations
DRear Pillar Trim Removal and Installation
(Refer to GROUP 52A.)
DHeadlining Removal and Installation
DRear Shelf Trim Removal and Installation
(Refer to GROUP 52A.)DHigh Mount Stop Lamp Assembly Removal and
Installation (Refer to GROUP 54A)
Section A - A
1
1
9 810
7
7
3
Apply the primer and
adhesive along the fictitious
lines (seal line) between
each of the marks.
Mark
Seal line center
Primer B
B
6
2
3
2
4
2
A
Section B - B
42
Sealant: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent
4
5
A
Removal steps
DRoof drip molding
(Refer to GROUP 51.)
AA""BA1. Rear window lower molding
2. Clip
3. Grommet A
4. Grommet B5. Grommet C
6. Connecting the harness connector
AB""AA7. Rear window glass
"AA8. Rear window upper molding
"AA9. Window dam
"AA10. Glass stopper

BODY -Window Glass42-17
REMOVAL SERVICE POINTS
AA"REAR WINDOW LOWER MOLDING REMOVAL
Pry the rear window lower molding off with the special tool.
Caution
Do not use a deformed molding.
AB"REAR WINDOW GLASS REMOVAL
Remove the rear window glass in the same manner as for
the windshield. (Refer to P42-12.)
INSTALLATION SERVICE POINTS
"AAGLASS STOPPER/WINDOW DAM/REAR WINDOW
UPPER MOLDING/REAR WINDOW GLASS
INSTALLATION
1. When replacing the rear window glass, first align it with
the body, and then matchmark them.
2. Use isopropyl alcohol to clean the inside edge of the
rear window glass and the body flange.
3. Use a primer dampened sponge to apply the primer to
the specified area around the rear window glass and
the body evenly.
4. After applying the primer, let it dry for at least 3 minutes.
Caution
(1) The primer strengthens the adhesive effect, so
that be sure to apply it. However, a too thick
application will weaken the adhesive effect.
(2) Never touch the primer-applied surface.
5. Position the glass stopper and the window dam in the
specified position, ensuring that there are no bends or
warpages inside the rear window glass.
MB990784

BODY -Window Glass42-18
Glass end line Glass stopper and window dam installation position
Ceramic line
Glass end
line 18 mmGlass stopper
Window dam19 mm
19 mm
Window dam Ceramic lineAlign the window
dam end with the
seal line mark.
Rear window glassAlign the glass
stopper end
with the ceramic
notch.
Section A - A
A
A
Seal line
Mark
6. Install the rear window upper molding.
7. Install the glass by the same procedure as for the
windshield. (Refer to P.42-14.)
"BAREAR WINDOW LOWER MOLDING
INSTALLATION
Install the clip into the rear window lower molding, and then
install the rear window lower molding in the body.

BODY -DoorsBODY -Doors42-19
DOORS
SERVICE SPECIFICATIONS
ItemsStandard value
Door outside handle play mmFront2.3±2.1py
Rear1.3±1.7
Power window operating current (power supply 14.5±0.5 V, 25_C) A5±1
Door inside handle play mmFront9.6±9.2py
Rear9.0±9.2
ADHESIVE
ItemsSpecified sealantRemark
Waterproof film3M ATD Part No. 8625 or equivalentRibbon sealer
SPECIAL TOOLS
ToolNumberNameUse
MB990784Ornament removerDoor trim removal
MB990480Window glass
holderRemoval of power window regulator and motor
assembly
MB990900 or
MB991164Door hinge
adjusting wrenchAdjustment of door fit
A
MB990925
A: MB990939Bearing & oil seal
installer set
A: Brass barAdjustment of door striker
MB990211Slide hammer
A
BB990241
MB990241
A: MB990243Axle shaft puller
A: Body puller

BODY -Doors42-21
3. If the door does not open and close smoothly
(1) Adjustment with the striker (inside the vehicle and
up and down directions)
Change the striker fixing bolt to a temporary bolt,
and using the special tool (MB990939) and hammer,
gently hit the top of the temporary bolt in the direction
to be adjusted.
(2) Adjustment with the striker (outside the vehicle)
Using the special tool (MB990211, MB990243), pull
the striker towards the outside of the vehicle and
adjust.
(3) Adjustment with the shim (to and fro direction)
Adjust the alignment of the door striker and door
latch using the shim of the striker attached portion.
DOOR WINDOW GLASS ADJUSTMENT
Check that the door glass operates smoothly and moves
along the door glass runchannel when the door window glass
is fully raised and fully lowered. If there is a problem, adjust
by the following procedure.
1. Remove the door trim, and waterproof film. (P.42-27)
2. With the door window glass fully closed, loosen the screw
fixing the door glass from the adjustment hole, and lower
the door window glass slightly.
3. Fully close the door window glass again, and tighten
the screw fixing the door glass from the adjustment hole.
MB990939
Striker Bolt
MB990211MB990243
Striker
StrikerShim
FrontRear
Adjusting
holeAdjusting
hole

BODY -Doors42-23
DOOR OUTSIDE HANDLE LOOSENESS
CHECK
1. Check that the looseness of the door outside handle
satisfies the standard value.
Standard value (A):
Front 2.3±2.1 mm
Rear 1.3±1.7 mm
2. Check the door outside handle and door latch assembly.
If faulty, replace.
POWER WINDOW OPERATING CURRENT
CHECK
1. Remove the power window fuse, and connect the circuit
tester as shown in the figure.
2. When the power window switch is set to the UP side,
a large amount of operating current flows when the window
is operated or closed. Therefore measure somewhere
in between excluding these positions.
Standard value: 5±1A (Power supply voltage
14.5±0.5 V, 25_C)
3. If outside the standard value, perform troubleshooting.
(Refer to GROUP 54B.)
CIRCUIT BREAKER CHECK (Incorporated in
the power window motor)
1. Set the power window switch to the UP side until the
window glass closes completely, and continue operating
the switch for more than 10 seconds.
2. Release the power window switch at the UP side, and
at the same time, press the DOWN side. Under this
condition if the window glass starts to lower within 60
seconds, the circuit breaker can be determined as good.
POWER WINDOW CHECK
Check that the power window operates. If it does not, perform
troubleshooting. (Refer to GROUP 54B.)
A