2007 MITSUBISHI LANCER EVOLUTION air bleeding

MANUAL TRANSMISSION - Transfer Assembly22A-49
TRANSFER ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DSide Under Cover Removal and Installation
DTransmission Oil Draining and Supplying (Refer to P.22A-40.)
DTransfer Oil Draining and Supplying (Refer to P.22A-40.)
DEngine Coolant Draining and Supplying (Refer to GROUP 14 - On-vehicle Service.)
DCrossmember Bar Removal and Installation (Refer to GROUP 32 - Engine Roll Stopper, Centermember.)
DFront Exhaust Pipe Removal and Installation (Refer to GROUP 15 - Exhaust Pipe and Main Muffler.)
DBattery and Battery Tray Removal and Installation
DAir Cleaner, Air Intake Hose Removal and Installation (Refer to GROUP 15 - Air Cleaner.)
DSecondary Air Hose Removal and Installation (Refer to GROUP 15 - Secondary Air Control System.)
DStrut Tower Bar Removal and Installation (Refer to GROUP 42.)
DAir Hose E, Air By-pass Hose and Air By-pass Valve, Air Pipe C, Air Hose D, Air Pipe B, Air Hose A Removal and
Installation (Refer to GROUP 15 - Intercooler.)
DRadiator Removal and Installation (Refer to GROUP 14.)
DBleeding and Hydraulic Pressure Check (Refer to P.22A-42, 43)
12 3
4
5 6 7
8
25±5 N·m
108±10 N·m
39±5 N·m
39±5 N·m
245±29 N·m
Removal steps
1. Stabilizer bar connection
2. Stabilizer link
3. Wheel speed sensor cable clamp
and brake hose clampAA"4. Tie rod end connection
5. Lower arm ball joint connection
AB"6. Drive shaft connection
AB"7. Drive shaft connection
AC"8. Output shaft

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-44
AB"OUTER RACE REMOVAL
Using the special tool, remove the outer race from the clutch
housing.
REASSEMBLY SERVICE POINTS
"AACOVER A/COVER B INSTALLATION
Install each cover onto the clutch housing in the direction
shown in the illustration.
"BABUSH INSTALLATION
Press the bush into the clutch housing to the position shown
in the illustration. Make sure that the split face of the bush
does not cover the air bleeding groove on the housing.
"CAOUTER RACE INSTALLATION
Using the special tool, install the outer race onto the clutch
housing.
MD999566
Cover A
Cover B
Air bleeding groove
Bush
Bush
1mm
MB990938
MB990935

MANUAL TRANSMISSION OVERHAUL -Transmission Case22B-46
TRANSMISSION CASE
DISASSEMBLY AND REASSEMBLY
2*
3*
41
Disassembly steps
"CA1. Oil seal
"BA2. Needle bearing*"AA3. Bush*
4. Transmission case
NOTE
*: Refer to the installation procedures only when replacing the transmission case.
REASSEMBLY SERVICE POINTS
"AABUSH INSTALLATION
Press in the bush to the position shown in the illustration
so that the split face of the bush does not cover the air bleeding
groove on the case.
Bush Air
bleeding
hole

POWER PLANT MOUNT - Crossmember32-8
CROSSMEMBER
REMOVAL AND INSTALLATION
Caution
1. Before removing the steering wheel and air bag module assembly, always refer to GROUP
52B - Service Precautions, Air bag Module and Clock Spring. Also, set the front wheels so
that they are facing straight forward, and remove the ignition key. If you fail to do this, the
SRS clock spring will be damaged, causing the SRS air bag to be inoperative and serious
injury.
2. *
1: Indicates parts which should be initially tightened, and then fully tightened after placing
the vehicle horizontally and loading the full weight of the engine on the vehicle body.
3. *
2: Indicates parts which should be temporarily tightened, and then fully tightened with the
vehicle on the ground in the unladen condition.
Caution
If the vehicle is equipped the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal Operations
DUnder Cover Removal
(Refer to GROUP 51 - Front Bumper.)
DCentermember, Crossmember Bar Removal
(Refer to P.32-6.)
DFront Exhaust Pipe Removal
(Refer to GROUP 15.)
DSteering Wheel Air Bag Module Assembly Removal
(Refer to GROUP 37A.)
DPower Steering Fluid Draining
(Refer to GROUP 37A - On-vehicle Service.)Post-installation Operations
DCentermember, Crossmember Bar Installation
(Refer to P.32-6.)
DFront Exhaust Pipe Installation
(Refer to GROUP 15.)
DSteering Wheel Air Bag Module Assembly
Installation (Refer to GROUP 37A.)
DPower Steering Fluid Supplying
(Refer to GROUP 37A - On-vehicle Service.)
DPower Steering Fluid Line Bleeding
(Refer to GROUP 37A - On-vehicle Service.)
DPress the dust cover with a finger to check whether
the dust cover is cracked or damaged.
DChecking Steering Wheel Position with Wheels
Straight Ahead
DFront Wheel Alignment Check and Adjustment
(Refer to GROUP 37A - On-vehicle Service.)
DUnder Cover Installation
(Refer to GROUP 51 - Front Bumper.)

BASIC BRAKE SYSTEM -On-vehicle Service35A-10
BLEEDING
Caution
Specified brake fluid: DOT3 or DOT4
Always use the specified brake fluid. Avoid using a
mixture of the specified brake fluid and other fluid.
MASTER CYLINDER BLEEDING
The master cylinder used has no check valve, so if bleeding
is carried out by the following procedure, bleeding of air from
the brake pipeline will become easier. (When brake fluid is
not contained in the master cylinder.)
1. Fill the reserve tank with brake fluid.
2. Keep the brake pedal depressed.
3. Have another person cover the master cylinder outlet
with a finger.
4. With the outlet still closed, release the brake pedal.
5. Repeat steps 2 - 4 three or four times to fill the inside
of the master cylinder with brake fluid.
BREMBO DISC BRAKE BLEEDING
Caution
Take care not to contact the parts or tools to the caliper
because the paint of caliper will be scratched. And if
there is brake fluid on the caliper, wipe out quickly.
Connect a vinyl tube to the outer end of the air bleeder screw
to bleed the circuit of air. Then, connect the vinyl tube to
the inner end and bleed the circuit of air. Except for these,
the conventional procedures shall be followed. After the circuit
has been bled of air, tighten both air bleeder screws securely.
BRAKE PIPE LINE BLEEDING
Bleed the air in the sequence shown in the figure.
Air bleeder screw
( ): R.H. drive vehicles
4 (2)
1 (3)
2 (4)
3 (1)
( ): R.H. drive vehicles
4, 6 (1, 3)
2 (5)
1, 3 (4, 6)
5 (2)
Vehicles with ABS
Vehicles without ABS

BASIC BRAKE SYSTEM -Brake Pedal/Proportioning Valve,
Master Cylinder and Brake Booster35A-17
INSPECTION
STOP LAMP SWITCH CHECK
1. Connect an ohmmeter between the stop lamp switch
connector terminals.
2. There should be no continuity between the terminals when
the plunger is pushed in as shown. There should be
continuity when it is released.
PROPORTIONING VALVE, MASTER CYLINDER AND BRAKE
BOOSTER
REMOVAL AND INSTALLATION
Pre-removal Operation
DAir Intake Hose and Air Cleaner Removal

DStrut Tower Bar Removal (Refer to GROUP 42.)
DBrake Fluid DrainingPost-installation Operation
DBrake Fluid Supplying and Air Bleeding
(Refer to P.35A-10.)
DBrake Pedal Adjustment (Refer to P.35A-7.)
DAir Intake Hose and Air Cleaner Installation

DStrut Tower Bar Installation (Refer to GROUP 42.)
510
11 3
12 4
14
15±2N·m 15±2N·m
22±3N·m
10±2N·m
13 2
8
14±3N·m
519

9
15±2N·m
5
Proportioning valves

67
30±5N·m
9
15
16±1N·m

9
15
16±1N·m
Vacuum hose, fitting
Specified Sealant: 3M ATD
Part No.8661, 8663 or
equivalent
15
Fitting
4mm
No continuityContinuity

BASIC BRAKE SYSTEM -Disc Brake35A-20
DISC BRAKE
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched. And if there is
brake fluid on the caliper, wipe out quickly.
Pre-removal Operation
Brake Fluid DrainingPost-installation Operation
Brake Fluid Supplying and Air Bleeding
(Refer to P.35A-10.)
34
21
100±10 N·m
108±10 N·m
30±5 N·m
3 2 1
54±5 N·m
15±2 N·m


4
Removal steps
1. Brake hose connection
2. Gasket
"AA3. Disc brake assembly
4. Brake disc

ABS <4WD> -Hydraulic Unit and ABS-ECU35B-31

Pre-removal Operation
DStrut Tower Bar Removal (Refer to GROUP 42.)
DBrake Fluid Draining
DAir Intake Hose and Air Cleaner RemovalPost-installation Operation
DBrake Fluid Supplying and Brake Line Bleeding
(Refer to GROUP 35A - On-vehicle Service.)
DHydraulic Unit Check (Refer to P.35B-28.)
DAir Intake Hose and Air Cleaner Installation
DStrut Tower Bar Installation (Refer to GROUP 42.)
213
4 2
2
2
15±2 N·m
25±6 N·m
25±6 N·m
Removal steps
AA"1. Harness connector
"AA2. Brake pipe connectionAB"3. Hydraulic unit and ABS-ECU
4. Hydraulic unit bracket assembly