2007 MITSUBISHI LANCER EVOLUTION specification

37A-1
STEERING
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 4.................
LUBRICANTS 4..............................
SEALANT 4..................................
SPECIAL TOOLS 4...........................
ON-VEHICLE SERVICE 7.....................
Steering Wheel Free Play Check 7..............
Steering Angle Check 7........................
Tie Rod End Ball Joint Turning Torque Check 7..
Stationary Steering Effort Check 8...............
Checking Steering Wheel Return to Centre 8.....
Drive Belt Tension Check 8.....................Power Steering Fluid Level Check 9.............
Power Steering Fluid Replacement 9.............
Power Steering System Bleeding 9..............
Oil Pump Pressure Test 10.....................
Power Steering Oil Pressure Switch Check 11....
Ball Joint Dust Cover Check 11.................
STEERING WHEEL* 12.......................
STEERING SHAFT* 14.......................
POWER STEERING GEAR BOX AND
LINKAGE* 16................................
POWER STEERING OIL PUMP 29............
POWER STEERING OIL HOSES 30...........
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from rendering
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: SRS-ECU, SRS warning lamp, air bag module, clock spring and interconnecting
wiring. Other SRS-related components (that may have to be removed/installed in connection with SRS service or maintenance) are
indicated in the table of contents by an asterisk (*).

STEERING -Service Specifications/Lubricants/Sealant/Special Tools37A-4
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Steering wheel free play mmwhen engine running-30 or less
with engine stopped0-10-
Steering angleInner wheel31_45’±1_30’-
Outer wheel 27_15’-
Ball joint turning torque N·m1.0 - 3.0-
Stationary steering effort NSteering effort32 or less-
Fluctuation allowance6.0 or less-
Oil pump relief pressure MPa8.4 - 9.0-
Pressure under no-load conditions MPa0.2 - 0.8-
Steering gear retention hydraulic pressure MPa8.4 - 9.0-
Oil pressure switch operating
pressureMPa
OFF→ON1.8 - 2.4-
pressure MPaON→OFF1.0 - 2.4-
Total pinion torque N·mTotal rotation torque0.8 - 1.8-
Torque variation0.49 or less-
Tie rod joint swing resistance N (Tie rod joint swing torque N·m)8 - 27 (1.5 - 4.9)-
Opening dimension of special tool (MB991561) mm2.9-
Band crimped width mm2.4 - 2.8-
LUBRICANTS
ItemsSpecified lubricantQuantity
Power steering fluidAutomatic transmission fluid DEXRONIIApprox. 1.0 L
Tie rod bellowsSilicone greaseAs required
Pinion and valve assemblyRepair kit greaseAs required
Rack assembly
SEALANT
ItemsSpecified sealantRemarks
Toe boad (steering shaft cover
mounting bolt hole)3M ATD Part No. 8513 or equivalentDrying sealant
Rack support cover end plug3M ATD Part No. 8661, 8663 or equivalentSemi-drying sealant
SPECIAL TOOLS
ToolNumberNameUse
MB990635,
MB991113 or
MB991406Steering linkage
pullerDisconnection of tie rod end

42-1
BODY
CONTENTS
HOOD2 .................................
ON-VEHICLE SERVICE 2..................
Adjustment of Clearance around Hood 2......
Adjustment of Alignment of Hood Stepped
Portion and Hood Striker 2..................
Adjustment of Hood Height 2.................
HOOD 3..................................
FENDER4 ..............................
SPECIAL TOOL 4.........................
FENDER 5................................
FUEL FILLER DOOR7 .................
STRUT TOWER BAR AND REAR END
CROSS BAR8 ...........................
WINDOW GLASS9 .....................
ADHESIVE 9..............................
SPECIAL TOOLS 9........................
WINDOW REPAIR 9.......................
WINDSHIELD 11...........................
REAR WINDOW GLASS 16................
DOORS19 ..............................
SERVICE SPECIFICATIONS 19.............ADHESIVES 19............................
SPECIAL TOOLS 19.......................
TROUBLESHOOTING 20...................
ON-VEHICLE SERVICE 20.................
Door Adjustment 20.........................
Door Window Glass Adjustment 21...........
Adjustment and Replacement during Power
Window Malfunction 22......................
Power Window Safety Mechanism Check 22..
Power Window Timer Function Check 22......
Door Outside Handle Looseness Check 23....
Power Window Operation Current Check 23...
Circuit Breaker Check 23....................
Power Window Check 23....................
Door Inside Handle Looseness Check and
Adjustment 24...............................
DOOR ASSEMBLY 25......................
DOOR TRIM AND
WATERPROOF FILM 27....................
DOOR GLASS AND REGULATOR 32.......
DOOR HANDLE AND LATCH 35...........
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP 38.......
TRUNK LID41 ..........................

BODY -DoorsBODY -Doors42-19
DOORS
SERVICE SPECIFICATIONS
ItemsStandard value
Door outside handle play mmFront2.3±2.1py
Rear1.3±1.7
Power window operating current (power supply 14.5±0.5 V, 25_C) A5±1
Door inside handle play mmFront9.6±9.2py
Rear9.0±9.2
ADHESIVE
ItemsSpecified sealantRemark
Waterproof film3M ATD Part No. 8625 or equivalentRibbon sealer
SPECIAL TOOLS
ToolNumberNameUse
MB990784Ornament removerDoor trim removal
MB990480Window glass
holderRemoval of power window regulator and motor
assembly
MB990900 or
MB991164Door hinge
adjusting wrenchAdjustment of door fit
A
MB990925
A: MB990939Bearing & oil seal
installer set
A: Brass barAdjustment of door striker
MB990211Slide hammer
A
BB990241
MB990241
A: MB990243Axle shaft puller
A: Body puller

51-1
EXTERIOR
CONTENTS
FRONT BUMPER 2....................
ADHESIVE 2..............................
FRONT BUMPER 2........................
REAR BUMPER 6.....................
SIDE AIR DAM, MOLDING AND
GARNISH 8...........................
SPECIAL TOOL 8.........................
ADHESIVE 8..............................
SIDE AIR DAM MOLDING GARNISH 9.....
REAR SPOILER 11....................
ADHESIVE 11.............................REAR SPOILER 12........................
WINDSHIELD WIPER AND WASHER 13.
SERVICE SPECIFICATIONS 13.............
TROUBLESHOOTING 13...................
ON - VEHICLE SERVICE 13.................
WINDSHIELD WIPER AND WASHER 14......
MARKS 20............................
OUTSIDE MIRROR 23.................
SPECIAL TOOL 23........................
OUTSIDE MIRROR 23......................

EXTERIOR -Windshield Wiper and Washer51-13
WINDSHIELD WIPER AND WASHER
SERVICE SPECIFICATIONS
ItemStandard value
Stopposition of the windshield wiper arm/blade assembly(distance between the edgeof34±5Stoppositionofthewindshieldwiperarm/bladeassembly(distancebetweentheedgeof
the wiper blade and the end of the deck garnish) mm
34±5
TROUBLESHOOTING
The windshield wiper-washer is controlled by the smart wiring system (SWS). Refer to Group 54B for
troubleshooting.
NOTE
If ETACS-ECU is faulty, the windshield wiper can be operable in LO mode only as the fail - safe function.
(Normally the windshield wiper is operable when the ignition switch is turned to the ACC position. When
the fail - safe function is enabled, it is operable only when the ignition switch is turned to the ON position.)
ON-VEHICLE SERVICE
WINDSHIELD INTERMITTENT WIPER
INSPECTIONS
(1) Check the change in the intermittent time of the wiper
operation by using the windshield intermittent wiper
volume.
(2) Carry out troubleshooting if any of them is faulty.
(Refer to Group 54B.)

54A-2
CHASSIS
ELECTRICAL
CONTENTS
BATTERY 4..............................
SERVICE SPECIFICATION 4....................
ON-VEHICLE SERVICE 4......................
Fluid Level and Specific Gravity Check 4........
Charging 4.................................
Battery Testing Procedure 5...................
IGNITION SWITCH AND IMMOBILIZER
SYSTEM 6...............................
SPECIAL TOOLS 6............................
TROUBLESHOOTING 6........................
IMMOBILIZER-ECU CHECK 10.................
IGNITION SWITCH 11..........................
COMBINATION METER 14................
SERVICE SPECIFICATIONS 14.................
SEALANT 14..................................
SPECIAL TOOLS 15...........................
TROUBLESHOOTING 15.......................
ON-VEHICLE SERVICE 19.....................Speedometer Check 19......................
Tachometer Check 20........................
Fuel Gauge Unit Check 20....................
Engine Coolant Temperature Gauge
Unit Check 21...............................
COMBINATION METER 22.....................
HEADLAMP ASSEMBLY 24...............
SERVICE SPECIFICATIONS 24.................
TROUBLESHOOTING 24.......................
ON-VEHICLE SERVICE 24.....................
Headlamp Aiming 24.........................
Headlamp Intensity Measurement 28...........
Headlamp Bulb(low beam)Replacement28 ....
Headlamp Bulb(high beam)Replacement29 ...
Position Lamp Bulb Replacement29 ...........
Front Turn Signal Lamp Bulb Replacement29 ...
Headlamp Auto Cut Adjustment Procedure29 ...
HeadlampAuto Cut Function Check 29.........
HEADLAMP ASSEMBLY 30....................
CONTINUED ON NEXT PAGE

CHASSIS ELECTRICAL -BatteryCHASSIS ELECTRICAL -Battery54A-4
BATTERY
SERVICE SPECIFICATION
ItemSpecification
Specific gravity of the battery fluid1.220 - 1.290 [20_C]
ON-VEHICLE SERVICE
FLUID LEVEL AND SPECIFIC GRAVITY CHECK
1. Inspect whether or not the battery fluid is between the
UPPER LEVEL and LOWER LEVEL marks.
Caution
(1) If the battery fluid is below the LOWER LEVEL,
the battery could explode in using.
(2) If the battery fluid is over the UPPER LEVEL,
leakage could result.
2. Use a hydrometer and thermometer to check the specific
gravity of the battery fluid.
Standard value: 1.220 - 1.290 [20_C]
The specific gravity of the battery fluid varies with the
temperature, so use the following formula to calculate
the specific gravity for 20_C. Use the calculated value
to determine whether or not the specific gravity is
satisfactory.
D20 = (t - 20)×0.0007 + Dt
D20: Specific gravity of the battery fluid calculated
for 20_C.
Dt: Actually measured specific gravity
t: Actually measured temperature
CHARGING
1. Remove the battery from the vehicle.
2. The normal charging current is a value in amperes which is 1/10th of the battery capacity. If the
battery needs to be charged rapidly because of reasons such as time limitations, the maximum charging
current for rapid charging is the battery capacity expressed as an ampere value.
Battery typeCapacity (5-hour rate)Normal charging currentRapid charging current
44B2034 A3.4 A34 A
3. Determine when charging is finished.
DWhen the specific gravity of the battery electrolyte is constantly within 1.250 - 1.290 for a
continuous period of one hour or more
DWhen the voltage per cell during charging is 2.5 - 2.8 V constantly for a continuous period
of one hour or more
Thermometer
HydrometerGood