2007 INFINITI QX56 brake sensor

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-199
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1. Remove oil pan. Refer to AT-210, "Control Valve with TCM and A/T Fluid Temperature Sensor 2".
2. Check A/T fluid condition. Refer to AT-51, "
Inspections Before
Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
• Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to AT-58, "
Cruise Test - Part 2".
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8.PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT-82, "
TCM Input/Output Signal Reference
Va l u e".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
• Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.17).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate By Engine BrakeINFOID:0000000003532468
SYMPTOM:
No engine brake is applied when the gear is shifted from the 22 to 11.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis.
Do the self-diagnosis results indicate PNP switch, ATF pressure switch 5?
YES >> Check the malfunctioning system. Refer to AT- 9 9' AT-154.
NO >> GO TO 2.
2.CHECK 1ST POSITION SWITCH CIRCUIT
With CONSULT-II
SCIA5199E

DISASSEMBLY
AT-251
< SERVICE INFORMATION >
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46. Remove needle bearing from transmission case.
47. Remove revolution sensor from transmission case.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Be careful not to damage harness with the edge of case.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
48. Remove reverse brake snap ring using 2 flat-bladed screwdriv-
ers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
49. Remove reverse brake retaining plate from transmission case.
50. Remove N-spring from transmission case.
51. Remove reverse brake drive plates, driven plates and dish plate
from transmission case.
SCIA5213E
SCIA2320E
SCIA5032E
SCIA5214E
SCIA2322E

ASSEMBLY
AT-293
< SERVICE INFORMATION >
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4. Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent) to oil pump assembly as shown. Refer to GI-45,
"Recommended Chemical Product and Sealant".
CAUTION:
Completely remove all moisture, oil and old sealant from
the oil pump bolts and oil pump bolt surfaces.
5. Tighten oil pump bolts to specified torque. Refer to AT-228,
"Component".
CAUTION:
Apply ATF to oil pump bushing.
6. Install new O-ring to input clutch assembly.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt (A).
8. Make sure that brake band does not close turbine revolution
sensor hole.
SCIA5321E
SCIA2300E
SCIA5011E
WCIA0624E
SCIA5034E

BRAKE MASTER CYLINDER
BR-13
< SERVICE INFORMATION >
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BRAKE MASTER CYLINDER
On Board InspectionINFOID:0000000003532731
LEAK INSPECTION
• Check for leaks at brake master cylinder to brake booster attachment point, reservoir tank, and brake tube
connections.
Removal and InstallationINFOID:0000000003532732
REMOVAL
CAUTION:
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• Before removing brake brake master cylinder, depress the brake pedal 5-6 times with the key OFF to
deplete vacuum in the booster.
1. Drain brake fluid. Refer to BR-8, "
Drain and Refill" .
2. Disconnect harness connectors for fluid level sensor and pressure sensors.
3. Using a flare nut wrench, disconnect brake tube from brake master cylinder.
4. Remove brake master cylinder mounting nuts, and master cylinder assembly.
INSTALLATION
• Installation is in the reverse order of removal.
1. Reservoir cap 2. Fluid level sensor 3. Grommet
4. Master cylinder sub-assembly 5. Front pressure sensor 6. Rear pressure sensor
7. Seal 8. Reservoir tank B. Brake fluid
R. Rubber grease
WFIA0450E

BRAKE BOOSTER
BR-15
< SERVICE INFORMATION >
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BRAKE BOOSTER
On-Vehicle ServiceINFOID:0000000003532734
OPERATING CHECK
With engine stopped, change the vacuum to the atmospheric pres-
sure by depressing brake pedal several times. Then with brake
pedal fully depressed, start engine and when the vacuum pressure
reaches the standard, make sure the clearance between brake pedal
and floor panel decreases.
CAUTION:
Depressing pedal interval is approximately 5 seconds.
AIRTIGHT CHECK
• Run engine at idle for approximately 1 minute, and stop it after
applying vacuum to booster. Depress brake pedal normally to
change the vacuum to the atmospheric pressure. Make sure dis-
tance between brake pedal and floor panel gradually increases.
• Depress brake pedal while engine is running and stop engine with
pedal depressed. The pedal stroke should not change after holding
pedal down for 30 seconds.
CAUTION:
Depressing pedal interval is approximately 5 seconds.
Removal and InstallationINFOID:0000000003532735
REMOVAL
CAUTION:
• Be careful not to deform or bend brake piping while removing and installing brake booster.
• Replace clevis pin if it is damaged.
BRA0037D
SBR365AA
1. Reservoir tank 2. Brake master cylinder 3. Gasket
4. Brake pedal 5. Lock nut 6. Spacer block
7. Brake booster 8. Active booster 9. Delta stroke sensor
WFIA0381E

BR-16
< SERVICE INFORMATION >
BRAKE BOOSTER
• Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined during
installation, dash panel may damage the threads.
• Attach the check valve in the correct direction.
1. Remove engine room cover with power tool. Refer to EM-12, "
Removal and Installation" .
2. Remove engine air duct assembly. Refer to EM-15, "
Removal and Installation" .
3. Remove brake piping from brake master cylinder.
4. Remove brake master cylinder. Refer to BR-13, "
Removal and Installation" .
5. Remove vacuum hose from brake booster. Refer to BR-17
.
6. Disconnect active boost and delta stroke sensor harness connectors from brake booster assembly.
7. Remove brake pedal attachment snap pin and clevis pin from inside the vehicle.
8. Remove nuts on brake booster and brake pedal assembly.
9. Remove brake booster assembly from dash panel.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of – 66.7 kPa (–
500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length B (in
the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut and install
booster assembly to the vehicle.
• Install a gaskets and spacer block between booster assembly
and the dash panel.
3. Connect brake pedal with clevis of input rod.
4. Install pedal bracket mounting nuts and tighten them to the
specified torque.
5. Install brake piping from brake master cylinder to ABS actuator. Refer to BR-10, "
Hydraulic Circuit".
6. Connect active boost and delta stroke sensor harness connectors to brake booster assembly.
7. Connect vacuum hose to brake booster.
8. Install master cylinder to booster assembly. Refer to BR-13, "
Removal and Installation" .
9. Adjust the height and play of brake pedal.
10. Tighten lock nut of input rod to specification.
11. Install engine air duct assembly. Refer to EM-15, "
Removal and Installation" .
12. Install engine room cover with power tool. Refer to EM-12, "
Removal and Installation" .
13. Refill with new brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake System" .
SBR208E
Standard dimension : 15.6 − 15.9 mm (0.614 − 0.626 in)
[when vacuum is – 66.7 kPa (– 500 mmHg, – 19.69 inHg)]
Length “B” : 151 mm (5.94 in)
WFIA0382E

BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
SERVICE INFORMATION ............................
3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Brake System ....................................3
Precaution When Using CONSULT-II .......................3
Precaution for Brake Control .....................................4
Precaution for CAN System ......................................4
PREPARATION ...................................................6
Special Service Tool .................................................6
Commercial Service Tool ..........................................6
SYSTEM DESCRIPTION .....................................7
System Component ...................................................7
ABS Function ............................................................8
EBD Function ............................................................8
TCS Function ............................................................8
VDC Function ............................................................8
Fail-Safe Function .....................................................8
Hydraulic Circuit Diagram .........................................9
CAN COMMUNICATION ....................................10
System Description .................................................10
TROUBLE DIAGNOSIS .....................................11
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ......................................................
11
Component Parts and Harness Connector Loca-
tion ..........................................................................
14
Schematic ...............................................................15
Wiring Diagram - VDC - ..........................................16
Basic Inspection ......................................................22
Warning Lamp and Indicator Timing .......................23
Control Unit Input/Output Signal Standard ..............23
CONSULT-II Function (ABS) ..................................26
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS .................................................
34
Wheel Sensor System Inspection ............................34
Engine System Inspection .......................................35
ABS/TCS/VDC Control Unit Inspection ...................35
Steering Angle Sensor System ................................36
Yaw Rate/Side/Decel G Sensor System Inspec-
tion ...........................................................................
37
Solenoid and VDC Change-Over Valve System
Inspection ................................................................
38
Actuator Motor, Motor Relay, and Circuit Inspec-
tion ...........................................................................
39
Stop Lamp Switch System Inspection .....................40
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection .................................................
41
Brake Fluid Level Switch System Inspection ...........42
Active Booster System Inspection ...........................43
Delta Stroke Sensor System Inspection ..................44
Pressure Sensor System Inspection .......................45
Steering Angle Sensor Safe Mode Inspection .........47
CAN Communication System Inspection .................48
ICC System Inspection ............................................48
Inspection for Self-Diagnosis Result "ST ANG
SEN SIGNAL" ..........................................................
48
Inspection for Self-Diagnosis Result "DECEL G
SEN SET" ................................................................
49
TROUBLE DIAGNOSES FOR SYMPTOMS .....50
ABS Works Frequently ............................................50
Unexpected Pedal Action ........................................50
Long Stopping Distance ..........................................51
ABS Does Not Work ................................................51
Pedal Vibration or ABS Operation Noise .................51
Vehicle Jerks During TCS/VDC Activation ..............52
Component Inspection .............................................53
ON-VEHICLE SERVICE ....................................54
Adjustment of Steering Angle Sensor Neutral Po-
sition ........................................................................
54
Calibration of Decel G Sensor .................................54

BRC-4
< SERVICE INFORMATION >[VDC/TCS/ABS]
PRECAUTIONS
• If YES, GO TO 2.
• If NO, GO TO 5.
2. Is there any indication other than indications relating to CAN communication system in the self-diagnosis
results?
• If YES, GO TO 3.
• If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection.
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica-
tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to LAN-7
.
Precaution for Brake ControlINFOID:0000000003532764
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from engine
compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check booster operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
• If the following components are replaced with non-genuine components or modified, the VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine (muf-
fler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
• Driving with broken or excessively worn suspension components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
• When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
• When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP indi-
cator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the engine.
• Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side/decel G sensor to indicate a problem. This is not a problem if normal operation can be resumed
after restarting the engine.
Precaution for CAN SystemINFOID:0000000003532765
• Do not apply voltage of 7.0V or higher to terminal to be measured.
• Maximum open terminal voltage of tester in use must be less than 7.0V.
• Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable.