TROUBLE DIAGNOSISATC-107
< SERVICE INFORMATION >
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Low-pressure Side Some
times Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low. • There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
• Liquid tank inlet and expan-
sion valve are frosted. Liquid tank inside is slightly
clogged.
• Replace liquid tank.
• Check oil for contamination.
• Temperature of expansion valve inlet is extremely low
as compared with areas
near liquid tank.
• Expansion valve inlet may be frosted.
• Temperature difference oc- curs somewhere in high-
pressure side. High-pressure pipe located be-
tween liquit tank and expan-
sion valve is clogged.
• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Expansion valve and liquid
tank are warm or only cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents.Check refrigerant system for
leaks. Refer to
ATC-166,
"Checking of Refrigerant
Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion
valve adjustment.
2. Malfunctioning expansion
valve.
3. Outlet and inlet may be clogged. • Remove foreign particles by
using compressed air.
• Check oil for contamination.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed.• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Air flow volume is too low. Evaporator is frozen. • Check intake sensor circuit.
Refer to ATC-120, "
Intake
Sensor Circuit" .
• Repair evaporator fins.
• Replace evaporator.
• Refer to AT C - 7 8 , "
Front
Blower Motor Circuit" .
AC353A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes be-
comes negative. • Air conditioning system does
not function and does not cy-
clically cool the compart-
ment air.
• The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted. Refrigerant does not discharge
cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refrigerant.
• Drain water from refrigerant
or replace refrigerant.
• Replace liquid tank.
AC354A
ATC-108
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Insufficient Heating
INFOID:0000000003533261
SYMPTOM: Insufficient heating
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE INCREASE
1. Press the AUTO switch.
2. Turn the temperature control dial (driver) clockwise until 32 ° C (90 ° F) is displayed.
3. Check for hot air at discharge air outlets.
Can this symptom be duplicated?
YES >> GO TO 2.
NO >> Perform complete system operational check. Refer to ATC-50, "
Operational Check (Front)" .
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
OK or NG
OK >> GO TO 4.
NG >> Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
4.CHECK ENGINE COOLING SYSTEM
1. Check for proper engine coolant level. Refer to CO-9, "
Inspection".
2. Check hoses for leaks or kinks.
3. Check radiator cap. Refer to CO-9, "
Inspection" .
4. Check for air in cooling system.
>> GO TO 5.
5.CHECK AIR MIX DOOR OPERATION
Check the operation of the air mix door.
OK or NG
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive. Liquid tank or front/rear side of
expansion valve′s pipe is frost-
ed or dewed. High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted. Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
• If water is the cause, initially
cooling is okay. Then the wa-
ter freezes causing a block-
age. Drain water from
refrigerant or replace refrig-
erant.
• If due to foreign particles, re-
move expansion valve and
remove the particles with dry
and compressed air (not
shop air).
• If either of the above meth- ods cannot correct the mal-
function, replace expansion
valve.
• Replace liquid tank.
• Check oil for contamination.
AC362A
CO-10
< SERVICE INFORMATION >
ENGINE COOLANT
• Wrap a thick cloth around the cap to carefully remove the cap. First, turn the cap a quarter of a turn
to release any built-up pressure, then push down and turn the cap all the way to remove it.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Remove the engine front undercover using power tool.
3. Open the radiator drain plug at the bottom of the radiator, and
remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
CAUTION:
Do not to allow the coolant to contact the drive belts.
4. When draining all of the coolant in the system for engine
removal or repair, it is necessary to drain the cylinder block.
Remove the RH cylinder block drain plug to drain the right bank
and the oil cooler hose to drain the left bank as shown.
5. Remove the reservoir tank to drain the engine coolant, then clean the reservoir tank before installing it.
6. Check the drained coolant for contaminants such as rust, corrosion or discoloration.
If the coolant is contaminated, flush the engine cooling system.
REFILLING ENGINE COOLANT
1. Close the radiator drain plug. Install the reservoir tank, cylinder block drain plug, and the oil cooler hose, if
removed for a total system drain or for engine removal or repair.
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance Thread
Sealant or equivalent. Refer to GI-45, "
Recommended Chemical Product and Sealant".
2. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
WBIA0391E
PBIC0146E
WBIA0392E
Radiator drain plug : Refer to CO-13, "Removal and Installation".
RH cylinder block drain plug : Refer to EM-78
.
DI-1
ELECTRICAL
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CONTENTS
DRIVER INFORMATION SYSTEM
SERVICE INFORMATION .. ..........................3
PRECAUTION ................................................ .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
PREPARATION ...................................................4
Commercial Service Tool .................................... ......4
COMBINATION METERS ...................................5
Component Parts and Harness Connector Loca-
tion ...................................................................... ......
5
System Description ...................................................5
Arrangement of Combination Meter ..........................7
Internal Circuit ...........................................................8
Wiring Diagram - METER - .......................................9
Combination Meter Harness Connector Terminal
Layout .....................................................................
11
Terminal and Reference Value for Combination
Meter .......................................................................
11
Self-Diagnosis Mode of Combination Meter ........ ....12
How to Proceed with Trouble Diagnosis ............. ....15
Preliminary Check ...................................................15
Symptom Chart .......................................................16
Power Supply and Ground Circuit Inspection .........16
Vehicle Speed Signal Inspection .............................17
Engine Oil Pressure Signal Inspection ....................17
Water Temperature Signal Inspection .....................18
Engine Speed Signal Inspection ......................... ....18
Fuel Level Sensor Unit Inspection ...................... ....18
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies .................................................................. ....
20
Fuel Gauge Does Not Move to Full-position ...........20
Electrical Component Inspection ......................... ....21
Removal and Installation of Combination Meter .....21
COMPASS AND THERMOMETER ................ ....22
System Description ............................................. ....22
Wiring Diagram - COMPAS - ..................................23
Trouble Diagnosis ............................................... ....23
Calibration Procedure for Compass .................... ....24
WARNING LAMPS ............................................26
Schematic ............................................................ ....26
Wiring Diagram - WARN - .......................................27
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ....
32
Oil Pressure Warning Lamp Does Not Turn Off
(Oil Pressure Is Normal) ...................................... ....
33
A/T INDICATOR ................................................34
Wiring Diagram - AT/IND - .......................................34
A/T Indicator Does Not Illuminate ............................34
WARNING CHIME .............................................36
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
36
System Description ..................................................36
CAN Communication System Description ...............37
Wiring Diagram - CHIME - .......................................38
Terminal and Reference Value for BCM ..................39
Terminal and Reference Value for Combination
Meter ................................................................... ....
39
How to Proceed with Trouble Diagnosis ..................40
Preliminary Check ............................................... ....40
CONSULT-II Function (BCM) ..................................40
All Warning Chimes Do Not Operate .......................41
Key Warning Chime and Light Warning Chime Do
Not Operate (Seat Belt Warning Chime Does Op-
erate) .......................................................................
41
Key Warning Chime Does Not Operate ...................42
Light Warning Chime Does Not Operate .................44
Seat Belt Warning Chime Does Not Operate ..........44
REAR SONAR SYSTEM ...................................46
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
46
System Description ..................................................46
Wiring Diagram - SONAR - ......................................48
Sonar Control Unit Harness Connector Terminal
Layout ......................................................................
50
COMBINATION METERSDI-5
< SERVICE INFORMATION >
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COMBINATION METERS
Component Parts and Har ness Connector LocationINFOID:0000000003533479
System DescriptionINFOID:0000000003533480
UNIFIED METER CONTROL UNIT
• Speedometer, odometer, tachometer, fuel gauge, oil pressure gauge, voltage gauge, A/T oil temperature
gauge, and water temperature gauge are controlled by the unified meter control unit, which is built into the
combination meter.
• Warning indicators are controlled by signals drawn fr om the CAN communication system, BCM (body control
module), and components connected directly to the combination meter.
• Digital meter is adopted for odometer/trip meters*, as well as the A/T position indicator display. *The record of the odometer is kept ev en if the battery cable is disconnected.
• Odometer/trip meters and A/T indicator segments can be checked in diagnosis mode.
• Meters/gauges can be checked in diagnosis mode.
Illumination control
The unified meter control unit outputs the speedometer, odometer/trip meters, tachometer, oil pressure gauge,
voltage meter, A/T indicator, A/T temperature gauge, fuel and temperature gauge lighting when the ignition
switch is turned on. When the lighting switch is turned on, the illumination control switch can be used to adjust
the brightness of the combination meter illuminati on and the odometer/trip meters and meter illumination.
When the ignition switch is turned from the OFF to the ON position, the combination meter dial lighting will
remain off for 0.7 seconds. For additional combination meter illumination control information, refer to LT-120,
"System Description".
1. IPDM E/R E122 2. Combination meter M24 3. Fuel level sensor unit and fuel pump
C5 (view with inspection hole cover
removed)
4. ECM E16 (view with battery re- moved) 5. ABS actuator and electric unit (con-
trol unit) E125 6. Oil pressure switch F4
A. Oil pan (upper)
7. A/T assembly F9
WKIA5718E
DI-6
< SERVICE INFORMATION >
COMBINATION METERS
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
• through 10A fuse [No.19, located in the fuse block (J/B)]
• to combination meter terminal 8.
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse [No.14, located in the fuse block (J/B)]
• to combination meter terminal 24.
Ground is supplied
• to combination meter terminal 17
• through body grounds M57, M61 and M79.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter via CAN communication lines.
ENGINE OIL PRESSURE GAUGE
The engine oil pressure gauge indicates whether the engine oil pressure is low or normal.
The oil pressure gauge is controlled by the IPDM E/R (intelligent power distribution module engine room). Low
oil pressure causes oil pressure switch terminal 1 to provide ground to IPDM E/R terminal 42. The IPDM E/R
then signals the combination meter (unified meter control unit) via CAN communication lines and a low oil
pressure indication is displayed by the oil pressure gauge.
A/T OIL TEMPERATURE GAUGE
The A/T oil temperature gauge indicates the A/T fluid temperature.
TCM (transmission control module) provides an A/T flui d temperature signal to combination meter via CAN
communication lines.
VOLTAGE GAUGE
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
TA C H O M E T E R
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied
• to combination meter terminal 15.
• through fuel level sensor unit and fuel pump terminal 2
• through fuel level sensor unit and fuel pump terminal 5
• from combination meter terminal 16
SPEEDOMETER
ABS actuator and electric unit (contro l unit) provides a vehicle speed signal to the combination meter via CAN
communication lines.
ODO/TRIP METER
The vehicle speed signal and the memory signals from the meter memory circuit are processed by the combi-
nation meter and the mileage is displayed.
How to Change the Display
Refer to Owner's Manual for odo/tr ip meter operating instructions.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-4.
COMBINATION METERSDI-13
< SERVICE INFORMATION >
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Next test requested EprXX Displays 8-bit software
configuration value in Hex
format.Bit Coding
7-2 = reserved for future use
1 = A/T Oil Temp (gauge)
0 = not present
1 = present
1 = Odo Units 0 = kilometers
1 = miles
Next test requested 1nFXX Displays 8-bit market info
value in Hex format.$31 = USA
$2A = Canada
Next test requested cYLXX Displays 8-bit engine con-
figuration value in Hex for-
mat.$08 = 8 cylinder
$06 = 6 cylinder
Next test requested bulb Illuminates all micro-con-
trolled lamps/LEDs re-
gardless of SW
configuration.
Next test requested D-HI Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Full daytime brightness all LCD
segments active
Next test requested N-HI Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Full nighttime brightness all
LCD segments active
Next test requested N-LO Meter/LCD Illumination.
Next test requested (All segments illuminated) Lights all odometer/trip
meter, fuel, and engine
temperature display seg-
ments.Min. nighttime brightness all
LCD segments active
Next test requested dS XX Current dimming step. 1-21
Next test requested EE XX, FAIL Hex EE level. If EE check-
sum fault exists, display
alternates between "EE
XX" and "FAIL".
Next test requested dtXXXX Hex coding of final manu-
facturing test date.
Next test requested GAGE Performs sweep of all
gauges, then displays
present gauge values.
Performs checksum tests
on ROM and EE.Gauges sweep within 10 sec-
onds
Next test requested FFXXXX Displays 16-bit fuel flow
constant "Q" in tenths of
cc/min in Hex format.$0000 - $FFFF
Next test requested tF Displays 16-bit tire factor
"A" in hundredths in Hex
format.$0000 - $FFFF
Next test requested oP Current oil pressure value
in A/D counts in hex for-
mat.
$00 - $FF
Next test requested ot1XX Displays oil pressure tell-
tale "on" threshold in A/D
counts in Hex format.$00 - $FF
Event Odometer Display Description of Test/Data Notes:
DI-14
< SERVICE INFORMATION >
COMBINATION METERS
Next test requested ot0XXDisplays oil pressure tell-
tale "off" threshold in A/D
counts in Hex format.$00 - $FF
Next test requested XXXXX Raw uncompensated en-
glish speed value in hun-
dredths of MPH.
Speedometer indicates
present speed.Will display "-----"
if message is
not received. Will display
"99999" if data received is in-
valid
Next test requested XXXXX Raw uncompensated
metric speed value in hun-
dredths of KPH. Speed-
ometer indicates present
speed.Will display "-----"
if message is
not received. Will display
"99999" if data received is in-
valid
Next test requested tXXXX Tachometer value in
RPM. Tachometer indi-
cates present RPM.Will display "-----"
if message is
not received.
Next test requested F1 XXXX Present ratioed fuel level
A/D input 1 in decimal for-
mat. Fuel gauge indicates
present filtered level.000-009 = Short circuit
010-254 = Normal range
255 = Open circuit
--- = Missing 5 seconds
Next test requested F2 XXX Present FLPS. 010-254 normal range
Next test requested FS X Fuel filter rate 0 = Normal
1 = Fast
Next test requested XXXC Last temperature gauge
input value in degrees C.
Temperature gauge indi-
cates present filtered tem-
perature.Will display "---"
C if message is
not received.
Will display "999" if data re-
ceived is invalid.
Next test requested BAtXX.X Estimated present battery
voltage.
Next test requested rES -X Seat belt buckle switch LH
status.0 = Unbuckled
1 = Buckled
Next test requested PA -XX Hex value port A.
Next test requested Pb -XX Hex value port B.
Next test requested PE -XX Hex value port E.
Next test requested PL -XX Hex value port L.
Next test requested P6 -XX Hex value port K.
Next test requested Pn -XX Hex value port M.
Next test requested PP -XX Hex value port P.
Next test requested PS -XX Hex value port S.
Next test requested Pt -XX Hex value port T.
Next test requested Pu -XX Hex value port U.
Next test requested P4 -XX Hex value port V.
Next test requested Puu -XX Hex value port W.
Next test requested A00XXX A/D port A/D value (non-
ratioed).0-255
Next test requested A01XXX A/D port A/D value (non-
ratioed).
0-255
Next test requested A02XXX A/D port A/D value (non-
ratioed).0-255
Next test requested A03XXX A/D port A/D value (non-
ratioed).0-255
Event Odometer Display Description of Test/Data Notes: