A/T CONTROL SYSTEM
AT-33
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Input/Output Signal of TCMINFOID:0000000003532232
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: CAN communications
Line Pressure ControlINFOID:0000000003532233
• When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM
controls the line pressure solenoid.
Control itemLine
pressure
controlVehicle
speed
controlShift
controlLock-up
controlEngine
brake
controlFail-safe
function
(*3)Self-diag-
nostics
function
InputAccelerator pedal position signal
(*4)XXXXXXX
Vehicle speed sensor A/T
(revolution sensor)XXXX XX
Vehicle speed sensor MTR
(*1) (*4)XXXX X
Closed throttle position signal
(*4)(*2) X (*2) X X (*2) X X
Wide open throttle position signal
(*4)(*2) X (*2) X (*2) X X
Turbine revolution sensor 1 X X X X X
Turbine revolution sensor 2
(for 4th speed only)XXXXX
Engine speed signals
(*4)XX
PNP switch XXXXXXX
A/T fluid temperature sensors 1, 2 X X X X X X X
ASCDOperation signal
(*4)XXXX
Overdrive cancel sig-
nal
(*4)XXX
TCM power supply voltage signal X X X X X X
Out-
putDirect clutch solenoid (ATF pressure
switch 5)XX XX
Input clutch solenoid (ATF pressure
switch 3)XX XX
High and low reverse clutch sole-
noid (ATF pressure switch 6)XX XX
Front brake solenoid (ATF pressure
switch 1)XX XX
Low coast brake solenoid (ATF
pressure switch 2)XX XXX
Line pressure solenoid X X X X X X X
TCC solenoid X X X
Starter relayXX
A/T CONTROL SYSTEM
AT-35
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The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlINFOID:0000000003532234
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0010E
PCIA0011E
PCIA0012E
ON BOARD DIAGNOSTIC (OBD) SYSTEM
AT-39
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000003532238
The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the A/T CHECK indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail,
refer to AT-83, "
CONSULT-II Function (A/T)".
OBD-II Function for A/T SystemINFOID:0000000003532239
The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBD-IIINFOID:0000000003532240
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st Trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd Trip
The “Trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)INFOID:0000000003532241
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
•1st trip DTC No. is the same as DTC No.
•Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-II can identify them as shown below, therefore, CONSULT-II (if available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown
on the next page. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with CON-
SULT-II. Time data indicates how many times the vehicle was driven
after the last detection of a DTC.
BCIA0030E
TROUBLE DIAGNOSIS
AT-43
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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000003532243
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to
AT- 9 1
.
Fail-SafeINFOID:0000000003532244
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch “OFF” the ignition switch for 10 seconds, then switch it “ON” again to return to
the normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to the
“diagnostics flow” (Refer to AT-44, "
How To Perform Trouble Diagnosis for Quick and Accurate Repair").
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
• Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the
transmission and from combination meter so normal driving is possible even if there is a malfunction in one
of the systems. And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is prohib-
ited.
Accelerator Pedal Position Sensor
• If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow sys-
tems, the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
• If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow sys-
tems, the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on
input indicating either idle condition or off-idle condition (pre-determined accelerator opening) in order to
make driving possible.
PNP Switch
• In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-up
lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
• The starter relay is switched “OFF”. (Starter starting is disabled.)
A/T Interlock
• If there is an A/T interlock judgment malfunction, the transmission is fixed in 2nd gear to make driving possi-
ble.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine revolution sensor malfunction.
• When the coupling pattern below is detected, the fail-safe action corresponding to the pattern is performed.
A/T INTERLOCK COUPLING PATTERN TABLE
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
AT-44
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TROUBLE DIAGNOSIS
l: NG X: OK
A/T 1st Engine Braking
• When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is switched
“OFF” to avoid the engine brake operation.
Line Pressure Solenoid
• The solenoid is switched “OFF” and the line pressure is set to the maximum hydraulic pressure to make driv-
ing possible.
Torque Converter Clutch Solenoid
• The solenoid is switched “OFF” to release the lock-up.
Low Coast Brake Solenoid
• When a (electrical or functional) malfunction occurs, in order to make driving possible, the engine brake is
not applied in 1st and 2nd gear.
Input Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Direct Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Front Brake Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid “ON”, in order to make driving possible, the
A/T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Turbine Revolution Sensor 1 or 2
• The control is the same as if there were no turbine revolution sensors, 5th gear is prohibited.
How To Perform Trouble Diagnosis for Quick and Accurate RepairINFOID:0000000003532245
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
Gear positionATF pressure switch output
Fail-safe
functionClutch pressure output pattern after fail-safe func-
tion
SW3
(I/C)SW6
(HLR/
C)SW5
(D/C)SW1
(FR/B)SW2
(LC/B)I/C HLR/C D/C FR/B LC/B L/U
A/T interlock
coupling pat-
tern3rd – X X – lHeld in
2nd gearOFF OFF ON OFF OFF OFF
4th – X X –lHeld in
2nd gearOFF OFF ON OFF OFF OFF
5th X X – XlHeld in
2nd gearOFF OFF ON OFF OFF OFF
SAT631IB
AT-54
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TROUBLE DIAGNOSIS
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, then measure the line pressure at both idle and
the stall speed.
CAUTION:
• Keep the brake pedal pressed all the way down during
measurement.
• When measuring the line pressure at the stall speed, refer
to "STALL TEST ".
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the regulation torque below.
CAUTION:
Do not reuse the O-ring.
Line Pressure
Judgement of Line Pressure Test
SCIA1224E
:7.3 N·m (0.74 kg-m, 65 in-lb)SAT493G
Engine speedLine pressure [kPa (kg/cm
2, psi)]
R position D position
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Judgement Possible cause
Idle speedLow for all positions
(P, R, N, D)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
•Oil pump wear
• Pressure regulator valve or plug sticking or spring fatigue
• Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak
• Engine idle speed too low
Only low for a spe-
cific positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
• Accelerator pedal position signal malfunction
• ATF temperature sensor malfunction
• Line pressure solenoid malfunction (sticking in “OFF” state, filter clog, cut line)
• Pressure regulator valve or plug sticking
TROUBLE DIAGNOSIS
AT-55
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ROAD TEST
Description
• The road test inspects overall performance of the A/T and analyzes possible malfunction causes.
• The road test is carried out in the following three stages.
1. Check before engine is started. Refer to AT- 5 5
.
2. Check at idle. Refer to AT- 5 5
3. Cruise test
• Inspect all the items from Part 1 to Part 3. Refer to AT- 5 6
, AT- 5 8, AT- 5 9.
• Before beginning the road test, check the test procedure and inspection items.
• Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
Check Before Engine Is StartedINFOID:0000000003532249
1.CHECK AT CHECK INDICATOR LAMP
1. Park vehicle on level surface.
2. Move selector lever to “P” position.
3. Turn ignition switch to “OFF” position and wait at least 10 seconds.
4. Turn ignition switch to “ON” position. (Do not start engine.)
Does AT CHECK indicator lamp light up for about 2 seconds?
YES >> 1. Turn ignition switch to “OFF” position.
2. Carry out the self-diagnostics and record all NG items on the diagnostics worksheet. Refer to
AT-83, "
CONSULT-II Function (A/T)".
3. Go to AT-55, "
Check at Idle".
NO >> Stop the road test and go to AT-167, "
A/T Check Indicator Lamp Does Not Come On".
Check at IdleINFOID:0000000003532250
1.CHECK STARTING THE ENGINE
1. Park vehicle on level surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch to “OFF” position.
4. Turn ignition switch to “START” position.
Does the engine start?
YES >> GO TO 2.
NO >> Stop the road test and go to AT-168, "
Engine Cannot Be Started in "P" or "N" Position".
2.CHECK STARTING THE ENGINE
1. Turn ignition switch to “ON” position.
2. Move selector lever in “D”,“4”, “3”, “2”, “1” or “R” position.
Stall speedOil pressure does
not rise higher than
the oil pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment function.
For example
• Accelerator pedal position signal malfunction
• TCM breakdown
• Line pressure solenoid malfunction (shorting, sticking in“ ON” state)
• Pressure regulator valve or plug sticking
• Pilot valve sticking or pilot filter clogged
The pressure rises,
but does not enter
the standard posi-
tion.Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
• Accelerator pedal position signal malfunction
• Line pressure solenoid malfunction (sticking, filter clog)
• Pressure regulator valve or plug sticking
• Pilot valve sticking or pilot filter clogged
Only low for a spe-
cific positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve. Judgement Possible cause
TROUBLE DIAGNOSIS
AT-61
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No. Items Symptom Condition Diagnostic ItemReference
page
1
Shift
ShockLarge shock. (“N” →“
D” position)
Refer to AT- 1 7 0 ,
"Large Shock ("N" to
"D" Position)".ON vehicle1. Engine idle speedEC-75
2. Engine speed signalAT-109
3. Accelerator pedal position sensorAT- 11 7
4. Control cable adjustmentAT-208
5. ATF temperature sensorAT- 11 9
6. ATF pressure switch 1 and front brake solenoid valveAT- 1 5 0,
AT-134
7. CAN communication lineAT- 9 1
8. Fluid level and stateAT- 5 1
9. Line pressure testAT- 5 1
10. Control valve with TCMAT-210
OFF vehicle11. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT- 1 9, AT- 2 0.)AT-240
2Shock is too large
when changing D1 →
D
2.ON vehicle1. Accelerator pedal position sensorAT- 11 7
2. Control cable adjustmentAT-208
3. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 5 4,
AT-138
4. CAN communication lineAT- 9 1
5. Engine speed signalAT-109
6. Turbine revolution sensorAT-103
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 5,
AT-124
8. Fluid level and stateAT- 5 1
9. Control valve with TCMAT-210
OFF vehicle 10. Direct clutchAT-274
3Shock is too large
when changing D2 →
D
3.ON vehicle1. Accelerator pedal position sensorAT- 11 7
2. Control cable adjustmentAT-208
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valveAT- 1 5 6,
AT-142
4. CAN communication lineAT- 9 1
5. Engine speed signalAT-109
6. Turbine revolution sensorAT-103
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 5,
AT-124
8. Fluid level and stateAT- 5 1
9. Control valve with TCMAT-210
OFF vehicle 10. High and low reverse clutchAT-272