ACS-34
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Trouble Code (DTC) ChartINFOID:0000000003533794
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake as-
sist (with
preview
function)
11 CONTROL UNIT×××ו ICC unit internal malfunctionACS-36,
"DTC 11
CON-
TROL
UNIT"
12 VDC CONTROL UNIT×××ו VDC malfunction
• Brake booster signal harness is
open or shortedACS-36,
"DTC 12
VDC
CON-
TROL
UNIT"
20 CAN COMM CIRCUIT×××ו ICC unit detected CAN communi-
cation malfunctionACS-37,
"DTC 20
CAN
COMM
CIR-
CUIT"
31 POWER SUPPLY CIR1×××ו ICC unit power supply voltage is
excessively low (less than 8V)ACS-37,
"DTC 31
POWER
SUPPLY
CIR1,
DTC 34
POWER
SUPPLY
CIR2"
34 POWER SUPPLY CIR2×××ו ICC unit power supply voltage is
excessively high.ACS-37,
"DTC 31
POWER
SUPPLY
CIR1,
DTC 34
POWER
SUPPLY
CIR2"
41 VHCL SPEED SE CIRC×××ו Wheel sensor malfunction
• ABS actuator and electric unit
(control unit) malfunction
• A/T vehicle speed sensor mal-
function
•TCM malfunctionACS-38,
"DTC 41
VHCL
SPEED
SE CIRC"
43 VDC/TCS/ABS CIRC×××ו VDC/TCS/ABS system malfunc-
tionACS-38,
"DTC 43
VDC/
TCS/ABS
CIRC"
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-35
< SERVICE INFORMATION >[ICC]
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45 BRAKE SW/ STOP L SW×××ו ICC brake switch or stop lamp
switch harness is open or shorted
• ICC brake switch or stop lamp
switch is stuck to OFF
• ICC brake switch or stop lamp
switch is stuck to ONACS-38,
"DTC 45
BRAKE
SW/
STOP L
SW"
46 OPERATION SW CIRC××ו ICC steering switch harness or
spiral cable is open or shorted
• ICC steering switch malfunctionACS-40,
"DTC 46
OPERA-
TION SW
CIRC"
74 LASER BEAM OFF CNTR×× ×• Laser beam of ICC sensor is off
the aiming pointACS-41,
"DTC 74
LASER
BEAM
OFF CN-
TR"
90 STOP LAMP RLY FIX×× ×• Normally open terminal of stop
lamp relay is stuckACS-41,
"DTC 90
STOP
LAMP
RLY FIX"
92 ECM CIRCUIT×××וECM malfunction
• Accelerator pedal position sensor
malfunction
• ICC unit malfunctionACS-45,
"DTC 92
ECM
CIR-
CUIT"
96 NP RANGE××ו Park/neutral position switch har-
ness is open or shorted
• Park/neutral position switch mal-
function
•TCM malfunctionACS-45, "DTC 96
NP
RANGE"
97 AT CIRCUIT××וTCM malfunctionACS-46, "DTC 97
AT CIR-
CUIT"
98 GEAR POSITION××וTCM malfunction
• A/T turbine revolution sensor mal-
function
• A/T vehicle speed sensor mal-
functionACS-46,
"DTC 98
GEAR
POSI-
TION"
102 LASER STAIN×× ×• ICC sensor body window has
contaminationACS-47, "DTC 102
LASER
STAIN"
103 LASER SENSOR FAIL×× ×• ICC sensor internal malfunctionACS-47,
"DTC 103
LASER
SEN-
SOR
FA I L"
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Veh ic le-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake as-
sist (with
preview
function)
ACS-36
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
NOTE: DTC 55 will display when no malfunction is detected.
DTC 11 CONTROL UNITINFOID:0000000003533795
1.DIAGNOSTIC CHECK
Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NO >> Replace ICC unit. Refer to ACS-55
. Erase DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC system again.
DTC 12 VDC CONTROL UNITINFOID:0000000003533796
1.DIAGNOSIS CHECK
With CONSULT-II
Perform self-diagnosis of ABS actuator and electric unit (control unit). Is malfunction indicated?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test". Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2.CHECK CONNECTOR ICC UNIT AND ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect ICC unit, and ABS actuator and electric unit (control unit) connectors, and connect them
securely again. Erase DTC, then perform self-diagnosis of ICC system again.
OK or NG
OK >> Poor connector connection. Check connector housing for disconnected, loose, bent and collapsed
terminals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC sys-
tem running test. Refer to ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC
system again.
NG >> GO TO 3.
3.CHECK HARNESS BETWEEN ICC UNIT AND ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
104 LASER AIMING INCMP×× ×• Laser beam aiming of ICC sensor
is not adjustedACS-48,
"DTC 104
LASER
AIMING
INCMP"
107 LASER COMM FAIL×× ×• CAN data received by ICC sensor
is strange (from ICC unit, combi-
nation meter or ECM)ACS-48,
"DTC 107
LASER
COMM
FA IL"
109 LASER HIGH TEMP×× ×• Temperature around ICC sensor
is excessively highACS-48,
"DTC 109
LASER
HIGH
TEMP"
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake as-
sist (with
preview
function)
ACS-38
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors.
3. Check continuity between ICC unit harness connector B13 ter-
minals 19, 20, and connector B17 terminal 46 and ground.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55 . Erase DTC and
perform ICC system running test. Refer to ACS-9, "
ICC
System Running Test" . Then perform self-diagnosis of
ICC system again.
NG >> • Repair ICC unit ground harness.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test" .
Then perform self-diagnosis of ICC system again.
DTC 41 VHCL SPEED SE CIRCINFOID:0000000003533799
1.PERFORM ICC UNIT SELF-DIAGNOSIS
Perform self-diagnosis. Is “DTC 43 VDC/TCS/ABS CIRC” or “DTC 20 CAN COMM CIRCUIT” indicated in self-
diagnosis item display?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test". Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2.CHECK A/T VEHICLE SPEED SENSOR
With CONSULT-II
With data monitor, check “VHCL SPD AT”.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55. Erase DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC system again.
NG >> • Check TCM.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test" .
Then perform self-diagnosis of ICC system again.
DTC 43 VDC/TCS/ABS CIRCINFOID:0000000003533800
1.DIAGNOSIS CHECK 1
With CONSULT-II
Perform self-diagnosis. Is “CAN COMM CIRCUIT” indicated?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test". Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2.DIAGNOSIS CHECK 2
With CONSULT-II
Perform self-diagnosis of ABS actuator and electric unit (control unit). Is malfunction indicated?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to ACS-
9, "ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NO >> Replace ICC unit. Refer to ACS-55
. Erase DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC system again.
DTC 45 BRAKE SW/STOP L SWINFOID:0000000003533801
1.CHECK CONNECTORS FOR ICC UNITContinuity should exist.
SKIA6650E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-41
< SERVICE INFORMATION >[ICC]
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NG >> • Repair harness between ECM and spiral cable.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
4.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Disconnect remaining spiral cable connector.
2. Check continuity between spiral cable (A) (to vehicle) terminals
33, 34 and spiral cable (B) (to switch) terminals 14,15.
OK or NG
OK >> Replace ECM. Erase DTC and perform ICC system run-
ning test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
NG >> • Replace spiral cable. Refer to SRS-37, "
Removal and
Installation".
• Erase DTC and perform ICC system running test.
Refer to ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC system again.
DTC 74 LASER BEAM OFF CNTRINFOID:0000000003533803
1.DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Refer to ACS-12
. Erase DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test" .
2. Perform self-diagnosis of ICC system. Is DTC 74 LASER BEAM OFF CNTR indicated?
YES or NO
YES >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "ICC Sensor" .
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
NO >> Inspection end.
DTC 90 STOP LAMP RLY FIXINFOID:0000000003533804
1.CHECK ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect and check ICC unit connector.
OK or NG
OK >> GO TO 2.
NG >> • Connector malfunction.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of system.
2.CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
With CONSULT-II
1. Connect ICC unit connector and turn ignition switch ON.
2. With data monitor, check that “STOP LAMP SW” and “BRAKE SW” operate normally.
OK or NG
OK >> GO TO 11.
NG >> • BRAKE SW: GO TO 3.
• STOP LAMP SW: GO TO 8.
3.CHECK AND ADJUST ICC BRAKE SWITCH
Check ICC brake switch for proper installation and adjust if necessary. Refer to BR-5
.
OK or NG
OK >> GO TO 4.
NG >> After adjustment, erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System
Running Test". Then perform self-diagnosis of ICC system again. 34 - 14, 33 - 15 Continuity should exist.
WKIA4572E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-47
< SERVICE INFORMATION >[ICC]
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3.CHECK GEAR SHIFT POSITION
Check that gear positions are correct in A/T.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK TCM GEAR POSITION SIGNAL
With CONSULT-II
With TCM data monitor on CONSULT-II, check that gear positions are correct.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55, "ICC Unit". Erase DTC and perform self-diagnosis of ICC sys-
tem again.
NG >> • Perform TCM diagnosis.
• Erase DTC and perform self-diagnosis of ICC system again.
5.CHECK TCM TURBINE ROTATION
With CONSULT-II
With TCM diagnosis, check that turbine rpm is normal. Refer to AT-103
.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55, "ICC Unit". Erase DTC and perform self-diagnosis of ICC sys-
tem again.
NG >> • Perform TCM diagnosis.
• Erase DTC and perform self-diagnosis of ICC system again.
DTC 102 LASER STAININFOID:0000000003533809
1.VISUAL INSPECTION (1)
Check that there is no contamination and foreign material on ICC sensor body window.
OK or NG
OK >> GO TO 2.
NG >> • Clean ICC sensor.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
2.VISUAL INSPECTION (2)
Check ICC sensor body window for cracks.
OK or NG
OK >> GO TO 3.
NG >> • Replace ICC sensor and adjust laser beam. Refer to ACS-12
.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
3.ASK CUSTOMER FOR DRIVING CONDITIONS
1. Is there any trace of contamination or foreign material on ICC sensor?
2. Is there any possibility that vehicle was driven in snow or ICC sensor was frosted?
3. Is there any possibility that ICC sensor was fogged temporarily? (Front window glass may have also been
fogged.)
Ye s o r N o
Yes >> Explain system operation and parameters to customer. System may be operating normally.
No >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
DTC 103 LASER SENSOR FAILINFOID:0000000003533810
1.DIAGNOSTIC CHECK
ACS-48
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Are “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” item indicated in self-diagnosis display
item?
YES or NO
YES >> GO TO applicable item inspection. Refer to ACS-36, "DTC 11 CONTROL UNIT", and ACS-37,
"DTC 20 CAN COMM CIRCUIT".
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
DTC 104 LASER AIMING INCMPINFOID:0000000003533811
1.DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Refer to ACS-12
. Erase DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test".
2. Perform self-diagnosis of ICC system. Is “DTC 104 LASER AIMING INCMP” indicated?
CAUTION:
Ensure that laser beam aiming apparatus is set up accurately.
YES or NO
YES >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
NO >> Inspection end.
DTC 107 LASER COMM FAILINFOID:0000000003533812
1.DIAGNOSTIC CHECK
Is “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” indicated in the self-diagnosis display item?
YES or NO
YES >> GO TO applicable item inspection. Refer to ACS-36, "DTC 11 CONTROL UNIT" , or ACS-37,
"DTC 20 CAN COMM CIRCUIT".
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
DTC 109 LASER HIGH TEMPINFOID:0000000003533813
1.CHECK SYMPTOM
Is cooling system malfunctioning?
YES or NO
YES >> • Repair cooling system.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC, then perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
ACS-52
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
• When depressing the accelerator.
• Chime does not sound when the vehicle is not driving.
• Chime does not sound when the system does not detect any vehicle ahead. Diagnose the conditions under
which the system is detecting the vehicle ahead and when the system is malfunctioning. If there is any mal-
function in detecting the vehicle ahead. Refer to ACS-52, "
Symptom 7 the ICC System Frequently Cannot
Detect the Vehicle Ahead/The Detection Zone Is Short".
1.CHECK ICC WARNING CHIME
With CONSULT-II
1. With "ACTIVE TEST" on the CONSULT-II, check that ICC warning chime operates normally.
OK or NG
OK >> Determine preceding vehicle detection status when malfunction occurred. If chime should have
sounded replace ICC unit. Refer to ACS-55, "
ICC Unit". Perform ICC system running test. Refer
to ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2.CAN COMMUNICATION INSPECTION
With CONSULT-II
1. With CONSULT-II self-diagnosis, check “CAN COMM CIRCUIT”.
OK or NG
OK >> Refer to ACS-37, "DTC 20 CAN COMM CIRCUIT".
NG >> Replace combination meter. Refer to DI-21, "
Removal and Installation of Combination Meter".
Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
Symptom 6 Driving Force Is HuntingINFOID:0000000003533820
1.CHECK ECM
1. Perform self-diagnosis of ECM.
OK or NG
OK >> Refer to ACS-52, "Symptom 7 the ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone Is Short".
NG >> Repair as necessary. Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC
System Running Test". Then perform self-diagnosis of ICC system again.
Symptom 7 the ICC System Frequently Cannot Detect the Vehicle Ahead/The Detec-
tion Zone Is Short
INFOID:0000000003533821
The detection function may become disrupted in the following cases:
• When the reflector of the vehicle ahead is small or not clean enough to reflect the laser.
• When driving a road with extremely sharp corners.
• When the laser cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak.
1.VISUAL CHECK
1. Check ICC sensor body window for contamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Then perform ICC system run-
ning test. Refer to ACS-9, "
ICC System Running Test".
NG >> GO TO 2.
2.CHECK FUNCTION
1. After performing laser beam aiming adjustment, perform ICC system running test. Refer to ACS-9, "
ICC
System Running Test". Check that preceding vehicle detection performance has been improved.
OK or NG
OK >> Inspection End.
NG >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-55, "
ICC Sen-
sor".