TRANSMISSION ASSEMBLY
AT-223
< SERVICE INFORMATION >
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TRANSMISSION ASSEMBLY
Removal and Installation (2WD)INFOID:0000000003532481
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover.
3. Remove A/T fluid indicator gauge.
4. Remove undercovers using power tool.
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-3, "
Removal and Installa-
tion".
6. Remove rear propeller shaft. Refer to PR-8, "
Removal and Installation".
7. Remove A/T control cable. Refer to AT-207, "
Control Device Removal and Installation".
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. A/T cross member
7. Insulator 8. Copper washers
WCIA0567E
AT-226
< SERVICE INFORMATION >
TRANSMISSION ASSEMBLY
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover using power tool.
3. Remove A/T fluid indicator.
4. Remove undercovers using power tool.
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-3, "
Removal and Installa-
tion".
6. Remove propeller shafts. Refer to PR-4, "
Removal and Installation" and PR-8, "Removal and Installation".
7. Remove A/T control cable. Refer to AT-207, "
Control Device Removal and Installation".
8. Remove crankshaft position sensor (POS) from A/T assembly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or foreign material to get on the
sensor's front edge magnetic area.
• Do not place in an area affected by magnetism.
9. Disconnect A/T fluid cooler tube from A/T assembly.
10. Remove dust cover from converter housing.
11. Turn crankshaft, and remove the four bolts for drive plate and
torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly using transmission jack and Tool.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
NOTE:
The actual special service tool may differ from tool shown.
13. Remove cross member using power tool.
14. Tilt the transmission slightly to keep the clearance between body
and transmission, then disconnect air breather hose from A/T
fluid indicator pipe. Refer to AT-221, "
Removal and Installation".
15. Disconnect A/T assembly connector and transfer unit connector.
16. Remove A/T fluid indicator pipe.
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. Copper washer
7. A/T cross member 8. Insulator
LCIA0334E
LCIA0335E
Tool number : — (J-47002)
SCIA2203E
PREPARATIONATC-13
< SERVICE INFORMATION >
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KV991J0130
(ACR2005-NI)
ACR A/C Service Center Refrigerant recovery
, recycling and re-
charging
—
(J-41995)
Electronic refrigerant leak detector Power supply:
• DC 12V (battery terminal)
—
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220) UV lamp and UV safety
goggles
(J-41459) Refrigerant dye injector
(J-41447) qty. 24
HFC-134a (R-134a) refrigerant
dye
(J-43872) Refrigerant dye cleaner Power supply:
• DC 12V (battery terminal)
—
(J-42220)
Fluorescent dye leak detector Power supply:
• DC 12V (battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety gog-
gles
—
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles) Application: For HFC-134a (R-134a)
PA G o i l
Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
—
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottle For injecting 1/4 ounce of fluorescent
leak detection dye into A/C system.
Tool number
(Kent-Moore No.)
Tool name
Description
WJIA0293E
AHA281A
ZHA200H
SHA438F
SHA439F
SHA440F
ATC-30
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
CONSULT-II Function (HVAC)INFOID:0000000003533241
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
SELF-DIAGNOSIS
Display Item List
DATA MONITOR
Display Item List
Diagnostic mode Description
SELF-DIAG RESULTS Displays front ai r control self-diagnosis results.
DATA MONITOR Displays front air control input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER Front air control part number can be read.
DTC Description Reference page
B2573 Battery voltage out of range SC-4
B2578 In-vehicle sensor circuit out of range (low)
AT C - 11 6 , "In-vehicle Sensor Circuit"B2579 In-vehicle sensor circuit out of range (high)
B257B Ambient sensor circuit short AT C - 11 4
B257C Ambient sensor circuit open
B257F Optical sensor (Driver) circuit open or short AT C - 11 9 , "
Optical Sensor Circuit"B2580 Optical sensor (Passenger) circuit open or short
B2581 Intake sensor circuit shortATC-120, "
Intake Sensor Circuit"B2582 Intake sensor circuit open
U1000 CAN bus fault LAN-4, "
CAN Communication System"
B2587 Stuck buttonATC-123, "Removal and Installation"
Monitor item Value Contents
BATT VIA CAN "V" Displays battery voltage signal.
IGN VIA CAN "ON/OFF" Displays ignition switch signal.
DVR SUNLD SEN "w/m2" Displays optical sensor (driver) signal.
PAS SUNLD SEN "w/m2" Displays optical sensor (passenger) signal.
AMB TEMP SEN " °C/ °F" Displays ambient sensor 1 signal.
EVAP TEMP SEN " °C/ °F" Displays intake sensor signal.
INCAR TMP SEN " °C/ °F" Displays in-vehicle sensor signal.
RR TEMPSET FR "V" Displays air mix door (front) set point signal.
RR TEMPSET RR "V" Displays air mi x door (rear) set point signal.
MODE FDBCK "V" Displays mode door motor feedback signal.
DVR MIX FDBCK "V" Displays air mix do or motor (driver) feedback signal.
PAS MIX FDBCK "V" Displays air mix door motor (passenger) feedback signal.
RR FDBCK "V" Displays air mix door motor (rear) feedback signal.
TROUBLE DIAGNOSISATC-47
< SERVICE INFORMATION >
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Front Air Control Termina l and Reference ValueINFOID:0000000003533247
Measure voltage between each terminal and ground by following
Terminals and Reference Value for front air control.
FRONT HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR FRONT AIR CONTROL
WJIA0544E
WJIA2010E
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Voltage (V)
(Approx.)
1 B Ground - - 0V
2 Y Sensor power ON - 5V
3 W/G Air mix door motor (Driver) CW ON Clockwise rotation Battery voltage
4 G Air mix door motor (Driver) CCW ON Coun terclockwise rotation Battery voltage
5 BR/W Mode door motor CW ON Clockwise rotation Battery voltage
6 P/L Mode door motor CCW ON Counterclockw ise rotation Battery voltage
7 O Intake door motor CCW ON Counterclockwise rotation Battery voltage
8 G/B Intake door motor CW ON Clockwise rotation Battery voltage
9 L/B Intake sensor ON - 0 - 5V
10 L/R Fan ON signal ON Blower switch OFF 5V
ON Blower switch ON 0V
11 Y/B Rear defroster requ est ON - Battery voltage
12 W/R Compressor ON signal ON A/C switch OFF 5V
ON A/C switch ON 0V
13 G/R Variable blower control ON - 0 - 5V
14 Y/G Power supply for IGN ON - Battery voltage
15 P Sensor ground ON - 0V
16 GR Mode door motor feedback ON - 0 - 5V
17 P Ambient sensor ON - 0 - 5V
18 SB Air mix door motor (D river) feedback ON - 0 - 5V
19 LG Defroster door motor CW ON Clockwise rotation Battery voltage
20 P/B Defroster door motor CCW ON Counterclockwise rotation Battery voltage
21 V/R Sensor return ON - 0 - 5V
ATC-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
A/C System Self-Diagnosis Function
INFOID:0000000003533248
DESCRIPTION
22 Y/R Power supply for BAT - - Battery voltage
23 R/L Illumination + ON Park lamps ON Battery voltage
24 BR Illumination - - Park lamps ON
25 LG/B Defroster door motor feedback ON - 0 - 5V
26 R/B Front blower request ON Front blower motor OFF Battery voltage
Front blower motor ON 0V
27 GR/R Air mix door motor (Rear) CW ON Clockwise rotation Battery voltage
28 L/Y Air mix door motor (Rear) CCW ON Coun terclockwise rotation Battery voltage
29 Y/L Water valve ON Water valve open 0V
Water valve closed 5V
30 W/G Water valve ON Water valve open 0V
Water valve closed Battery voltage
31 W/V Optical sensor (Passenger) ON - 0 - 5V
32 LG/R In-vehicle sensor signal ON - 0 - 5V
33 V Air mix door (Rear) set point ON - 0 - 5V
34 L CAN-H ON - 0 - 5V
35 P CAN-L ON - 0 - 5V
36 G/W Air mix door motor (Passenger) CW ON Clockwise rotation Battery voltage
37 L Air mix door motor (Passenger)
CCW ON Counter clockwise rotation Battery voltage
38 W/L Rear blower request ON Front blower motor OFF Battery voltage
Front blower motor ON 0V
39 Y/B Rear select signal ON - 0V - Battery voltage
40 G/O Optical sensor (Driver) ON - 0 - 5V
41 R/W Air mix door motor (Passenger) feed-
back ON - 0 - 5V
42 R/Y Air mix door motor (Rear) feedback ON - 0 - 5V
43 BR/Y In-vehicle sensor motor (+) ON - Battery voltage
44 O/B In-vehicle sensor motor (-) ON - 0V
Te r m i n a l
No. Wire
color ItemIgnition
switch Condition Voltage (V)
(Approx.)
PIIA2344E
TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
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The self-diagnostic system diagnoses sensors, door motors, blower motor, etc. Refer to applicable sections
(items) for details. Fault codes (if any are present) wil l be displayed in the ambient temperature display area.
Refer to "SELF-DIAGNOSIS CODE CHART" .
SELF-DIAGNOSIS CODE CHART
WJIA1913E
Code No. Reference page
02 EE changed by calibration ATC-123, "
Removal and Installation"
03 Battery voltage out of rangeSC-4
12 Air mix door motor (Passenger) circuit failureAT C - 5 9 , "Air Mix Door Motor Circuit"
20 BCM not responding to A/C requestAT C - 9 6 , "Magnet Clutch Circuit"
21 BCM not responding to rear defroster requestGW-68
22 Air mix door motor (Driver) circuit failure AT C - 5 9 , "Air Mix Door Motor Circuit"
30 In-vehicle sensor circuit out of range (low)
AT C - 11 6 , "In-vehicle Sensor Circuit"31 In-vehicle sensor circuit out of range (high)
38 Air mix door motor (rear) circuit failure AT C - 5 9 , "
Air Mix Door Motor Circuit"
40 Ambient sensor circuit short
AT C - 11 4 , "Ambient Sensor Circuit"41 Ambient sensor circuit open
44 In-vehicle sensor motor circuit openATC-120, "
Intake Sensor Circuit"46 In-vehicle sensor motor circuit short
50 Optical sensor (Driver) circuit open or shortAT C - 11 9 , "
Optical Sensor Circuit"52 Optical sensor (Passenger) circuit open or short
56 Intake sensor circuit shortATC-120, "
Intake Sensor Circuit"57 Intake sensor circuit open
62 Defroster door motor circuit failureAT C - 7 4 , "
Defroster Door Motor Circuit"
80 CAN bus faultLAN-4, "CAN Communication System"
82 Intake door motor (d river) circuit malfunction AT C - 7 0 , "Intake Door Motor Circuit"
TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
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Potentio Temperature Control (PTC)
There are two PTCs (passenger and driver) built into the front air
control. They can be set at an interval of 0.5
°C (1.0 °F) in the 16 °C
(60 °F) to 32 °C (90 °F) temperature range by rotating the temperature
dial. The set temperature is displayed.
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
1.CHECK POWER SUPPLY CIRCUITS FOR FRONT AIR CONTROL
1. Disconnect front air control connector.
2. Check voltage between front air control harness connector M49 terminals 14 and 22, and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A fuses [Nos. 8 and 19, located in the fuse block (J/B)]. Refer to PG-73
.
• If fuses are OK, check harness for open circuit. Repair or replace as necessary.
• If fuses are NG, replace fuse and check harness fo r short circuit. Repair or replace as neces-
sary.
2.CHECK GROUND CIRCUIT FOR FRONT AIR CONTROL
WJIA1050E
WJIA0414E
Terminals Ignition switch position
(+)
(-) OFF ACC ON
Front air
control
connector Te r m i n a l N o .
M49 14 GroundApprox. 0V Approx. 0V
Battery
voltage
M49 22 Battery
voltage Battery
voltage Battery
voltage
WJIA0415E