TROUBLE DIAGNOSISATC-69
< SERVICE INFORMATION >
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1. Disconnect the air mix door motor (rear) harness connector.
2. Check continuity between front air control harness connector
M50 terminal 27, 28 and the air mix door motor (rear) harness
connector B155 terminal 1, 6.
OK or NG
OK >> Replace air mix door motor (rear). Refer to ATC-141,
"Removal and Installation".
NG >> Repair or replace harness as necessary.
6.CHECK FRONT AIR CONTROL FOR PBR POWER AND GROUND
1. Reconnect front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK PBR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 2 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation".
NG >> Repair or replace harness as necessary.
8.CHECK PBR REFERENCE VOLT AGE AND GROUND CIRCUITS
1. Turn ignition switch OFF.
2. Disconnect the front air control harness connector.
3. Check continuity between front air control harness connector
M49 terminal 2 and terminal 15.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.CHECK PBR REFERENCE VOLTAGE CIRCUIT FOR OPEN 27 - 1 : Continuity should exist.
28 - 6 : Continuity should exist.
LJIA0049E
Connector
Te r m i n a l s
Voltage (Ap-
prox.)
(+) (-)
Front air control: M49 2 15 5V
WJIA1729E
Continuity should not exist.
WJIA1730E
Continuity should exist.
WJIA1731E
ATC-70
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Disconnect the air mix door motor (rear) harness connector.
2. Check continuity between air mix door motor (rear) harness con-nector B155 (B) terminal 3, 2 and front air control harness con-
nector M49 (A) terminal 2, 15.
OK or NG
OK >> Replace air mix door motor (rear). Refer to ATC-141,
"Removal and Installation".
NG >> Repair or replace harness as necessary.
10.CHECK PBR FEEDBACK VOLTAGE
1. Reconnect the front air control harness connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M50 terminal 42 and ground while rotating temperature control dial
(rear) from maximum cold to maximum heat.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .CHECK PBR FEEDBACK SIGNAL CIRCUIT FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Disconnect front air control harness connector.
3. Check continuity between front air control harness connector M50 terminal 42 and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair or replace harness as necessary.
12.CHECK PBR FEEDBACK CIRCUIT FOR OPEN
1. Turn ignition switch OFF.
2. Disconnect the air mix door motor (rear) harness connector and front air control harness connector.
3. Check continuity between air mix door motor (rear) harness con- nector B155 terminal 4 and front air control harness connector
M50 terminal 42.
OK or NG
OK >> Replace air mix door motor (rear). Refer to ATC-141,
"Removal and Installation".
NG >> Repair or replace harness as necessary.
Intake Door Motor CircuitINFOID:0000000003533254
SYMPTOM:• Intake door does not change.
• Intake door motor does not operate normally. 2 - 3 : Continuity should exist.
15 - 2 : Continuity should exist.
WJIA1748E
Voltage : Approx. 1V - 4.5V
LJIA0053E
Continuity should not exist.
WJIA1749E
Continuity should exist.
LJIA0054E
ATC-94
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Turn the rear blower motor on (1-4 speed).
3. Turn the rear temperature/mode control dial clockwise.
4. Check for hot air at rear foot discharge air outlets.>> GO TO 2.
2.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE DECREASE
1. Turn the rear temperature/mode control dial counterclockwise.
2. Check for cold air at rear vent discharge air outlets.
OK or NG?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
4.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 5.
5.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function".
NO >> GO TO 6.
6.CHECK REAR TEMPERATURE/MODE CONTROL DIAL OPERATION
Check and verify rear outlet position and temperat ure change when adjusted from front air control.
OK or NG?
YES >> Check rear air control circuit. Refer to "DIAGNOSTIC PROCEDURE FOR REAR AIR CONTROL".
NO >> Check air mix door motor (rear). Refer to ATC-59, "
Air Mix Door Motor Circuit" .
SYSTEM DESCRIPTION
Component Parts
Rear air control system components are:
• Front air control
• Rear air control
• Air mix door motor (rear)
• Rear blower motor relay
• Rear blower motor resistor
• Rear blower motor
TROUBLE DIAGNOSISATC-95
< SERVICE INFORMATION >
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System Operation
Rear Air Control
When the rear blower switch (front) (integral to the front
air control) is in the REAR position the rear blower
motor speeds and the rear temperature and mode are contro lled by the rear blower switch (rear) and the rear
temperature switch (rear) (both integral to the rear air control).
DIAGNOSTIC PROCEDURE FOR REAR AIR CONTROL
SYMPTOM:
• Blower motor operation is malfunctioning. Refer to ATC-85, "Rear Blower Motor Circuit" .
• Temperature and mode operation is malfunctioning.
1.CHECK OPERATION FROM FRONT AIR CONTROL
Does rear temperature and mode operat e normally from front air control?
YES or NO
YES >> GO TO 2.
NO >> Refer to ATC-59, "
Air Mix Door Motor Circuit".
2.CHECK CIRCUIT BETWEEN REAR AIR CONTROL AND FRONT AIR CONTROL FOR OPEN AND
SHORT
1. Turn ignition switch OFF.
2. Disconnect front air control and rear air control connectors.
3. Check continuity between front air control harness connector
M50 terminal 33 and rear air control harness connector R209
terminal 5.
4. Check continuity between rear air control harness connector R209 terminal 5 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK CIRCUIT BETWEEN REAR AI R CONTROL AND AIR MIX DOOR MOTOR (REAR) FOR OPEN OR
SHORT
WJIA1132E
33 - 5 Continuity should exist.
5 - Ground Continuity should not exist.
WJIA1441E
ATC-96
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. Disconnect air mix door motor (rear) connector.
2. Check continuity between rear air control harness connector
R209 terminal 2 and 4 and air mix door motor (rear) harness
connector B155 terminal 2 and 3.
3. Check continuity between rear air control harness connector
R209 terminals 2 and 4 and ground.
OK or NG
OK >> Replace rear air control. Refer to ATC-123, "Removal and Installation"
NG >> Repair harness or connector.
Magnet Clutch CircuitINFOID:0000000003533259
SYMPTOM: Magnet clutch does not engage.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - MAGNET CLUTCH
1. Turn ignition switch ON.
2. Press the A/C switch.
3. Press mode switch to select vent ( ) mode.
4. Display shows , A/C. Confirm that the compress or clutch engages (sound or visual inspection). (Dis-
charge air and blower speed will depend on ambi ent, in-vehicle and set temperatures.)
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to ATC-50, "
Operational Check (Front)" .
Does another symptom exist?
YES >> Refer to ATC-32, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
Are any self-diagnosis codes present?
YES >> Refer to ATC-48, "A/C System Self-Diagnosis Function" .
NO >> GO TO 5.
5.CHECK AMBIENT SENSOR
Check and verify ambient sensor circuit. Refer to ATC-114, "
Ambient Sensor Circuit" .
>> GO TO 6.
6.CHECK INTAKE SENSOR
Check and verify intake sensor circuit. Refer to ATC-120, "
Intake Sensor Circuit" .
>> GO TO 7.
2 - 2 Continuity
should exist.
4 - 3 Continuity should exist.
2, 4 - Ground Continuity should not exist.
WJIA1442E
ATC-108
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Insufficient Heating
INFOID:0000000003533261
SYMPTOM: Insufficient heating
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPER ATIONAL CHECK - TEMPERATURE INCREASE
1. Press the AUTO switch.
2. Turn the temperature control dial (driver) clockwise until 32 ° C (90 ° F) is displayed.
3. Check for hot air at discharge air outlets.
Can this symptom be duplicated?
YES >> GO TO 2.
NO >> Perform complete system operational check. Refer to ATC-50, "
Operational Check (Front)" .
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
OK or NG
OK >> GO TO 4.
NG >> Refer to ATC-48, "
A/C System Self-Diagnosis Function" .
4.CHECK ENGINE COOLING SYSTEM
1. Check for proper engine coolant level. Refer to CO-9, "
Inspection".
2. Check hoses for leaks or kinks.
3. Check radiator cap. Refer to CO-9, "
Inspection" .
4. Check for air in cooling system.
>> GO TO 5.
5.CHECK AIR MIX DOOR OPERATION
Check the operation of the air mix door.
OK or NG
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive. Liquid tank or front/rear side of
expansion valve′s pipe is frost-
ed or dewed. High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted. Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
• If water is the cause, initially
cooling is okay. Then the wa-
ter freezes causing a block-
age. Drain water from
refrigerant or replace refrig-
erant.
• If due to foreign particles, re-
move expansion valve and
remove the particles with dry
and compressed air (not
shop air).
• If either of the above meth- ods cannot correct the mal-
function, replace expansion
valve.
• Replace liquid tank.
• Check oil for contamination.
AC362A
ATC-134
< SERVICE INFORMATION >
HEATER & COOLING UNIT ASSEMBLY
5. Disconnect the front heater hoses from the front heater core.
6. Disconnect the high/low pressure pipes from the front expansion valve.
7. Remove the instrument panel and console panel. Refer to IP-10, "
Removal and Installation".
8. Remove the steering column. Refer to PS-10
.
9. Disconnect the instrument panel wire harness at the RH and LH in-line connector brackets, and the fuse
block (J/B) electrical connectors. Refer to PG-3
.
10. Disconnect the steering member from each side of the vehicle body.
11. Remove the front heater and cooling unit assembly with it attached to the steering member, from the vehi-
cle.
CAUTION:
Use care not to damage the seats and interior tr im panels when removing the front heater and
cooling unit assembly with it at tached to the steering member.
12. Remove the front heater and cooling unit assembly from the steering member.
Installation
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-ring of the low-pressure pipe and high-pressure pipe with a new one, and apply com-
pressor oil to it when installing it.
• After charging the refrigerant, check for leaks.
NOTE:
• Fill the engine cooling system with the s pecified coolant mixture. Refer to MA-12, "
Changing Engine Cool-
ant".
• Recharge the A/C system. Refer to ATC-150, "
HFC-134a (R-134a) Service Procedure".
REAR HEATER AND COOLING UNIT ASSEMBLY
Removal
1. Discharge the refrigerant from the A/C system. Refer to ATC-150, "HFC-134a (R-134a) Service Proce-
dure".
2. Drain the coolant from the engine cooling system. Refer to MA-12, "
Changing Engine Coolant".
3. Disconnect the rear heater core hoses from the rear heater core.
4. Disconnect the rear A/C pipes from the rear expansion valve.
5. Remove the luggage side finisher lower RH. Refer to EI-34
.
6. Disconnect the following electrical connectors: • Rear blower motor
• Rear blower motor resistor
• Rear air mix door motor
7. Disconnect the ducts from the rear heater and cooling unit assembly.
8. Remove the rear heater and cooling unit assembly.
Installation
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-ring of the low-pressure pipe and high-pressure pipe with a new one, and apply com-
pressor oil to it when installing it.
• After charging the refrigerant, check for leaks.
NOTE:
• Fill the engine cooling system with the s pecified coolant mixture. Refer to MA-12, "
Changing Engine Cool-
ant".
• Recharge the A/C system. Refer to ATC-150, "
HFC-134a (R-134a) Service Procedure".
LJIA0021E
ATC-142
< SERVICE INFORMATION >
AIR MIX DOOR MOTOR
Removal
1. Remove the center console lower cover LH. Refer to IP-10, "Removal and Installation".
2. Disconnect the air mix door motor electrical connector.
3. Remove the three screws and remove the air mix door motor.
Installation
Installation is in the reverse order of removal.
REAR AIR MIX DOOR MOTOR
Removal
1. Remove the luggage side lower finisher RH. Refer to EI-39.
2. Disconnect the rear air mix door motor electrical connector.
3. Remove the three screws and remove the rear air mix door motor.
Installation
Installation is in the reverse order of removal.
LJIA0021E