EC-40
< SERVICE INFORMATION >
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System DescriptionINFOID:0000000003531598
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-80, "
Fuel Pressure Check" .
- Disconnect battery ground cable.
• Always replace O-ring when the fuel gauge retainer is removed.
• Do not kink or twist hose and tube when they are installed.
• Do not tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connection.
• Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000003531599
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.5 kg (5.5 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1068E
EC-62
< SERVICE INFORMATION >
ON BOARD DIAGNOSTIC (OBD) SYSTEM
4. Touch “ERASE”. [The DTC in the TCM (Transmission control module) will be erased.] Then touch “BACK”
twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
WITH GST
The emission related diagnostic information in the ECM can be erased by selecting Service $04 with GST.
NOTE:
If the DTC is not for A/T related items (see EC-9
), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Perform AT-39, "
OBD-II Diagnostic Trouble Code (DTC)". (The DTC in TCM will be erased)
3. Select Service $04 with GST (Generic Scan Tool).
No Tools
NOTE:
If the DTC is not for AT related items (see EC-9
), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-39, "
OBD-II Diagnostic Trouble Code (DTC)". (The DTC in the TCM will be erased.)
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-63, "
Malfunction Indicator Lamp (MIL)".
•If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
•The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
SCIA5671E
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-65
< SERVICE INFORMATION >
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displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden-
tified codes can be identified by using the CONSULT-II or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” is indicated by the number of eleven flash.The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second)
cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-9
)
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to "How
to Erase Diagnostic Test Mode II (Self-diagnostic Results)".
•If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
•Be careful not to erase the stored memory before starting trouble diagnoses.
OBD System Operation ChartINFOID:0000000003531608
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-48, "
Two Trip Detection Logic".
• The MIL will go off after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
PBIB3005E
EC-78
< SERVICE INFORMATION >
BASIC SERVICE PROCEDURE
3. Turn ignition switch OFF wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000003531615
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Park/Neutral position (PNP) switch: ON
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
start the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-II: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
- Without CONSULT-II: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-77, "Accelerator Pedal Released Position Learning" .
2. Perform EC-77, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF217Z
SEF454Y
EC-88
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Fail-Safe Chart
INFOID:0000000003531619
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
Priority Detected items (DTC)
1 • U1000 U1001 CAN communication line
• U1010 CAN communication
• P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
• P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 P0332 P0333 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 Camshaft position sensor (PHASE)
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 ECM
• P0643 Sensor power supply
• P0700 TCM
• P0705 Park/neutral position (PNP) switch
• P0850 Park/neutral position (PNP) switch
• P1550 P1551 P1552 P1553 P1554 Battery current sensor
• P1610 - P1615 NATS
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
• P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
• P0075 P0081 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
• P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
• P0550 Power steering pressure sensor
• P0603 ECM power supply
• P0710 P0717 P0720 P0740 P0744 P0745 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769 P1772
P1774 A/T related sensors, solenoid valves and switches
• P1217 Engine over temperature (OVERHEAT)
• P1140 P1145 Intake valve timing control position sensor
• P1805 Brake switch
• P2100 P2103 P2118 Electric throttle control actuator
• P2101 Electric throttle control function
3 • P0011 P0021 Intake valve timing control
• P0171 P0172 P0174 P0175 Fuel injection system function
• P0300 - P0308 Misfire
• P0420 P0430 Three way catalyst function
• P0442 EVAP control system (SMALL LEAK)
• P0455 EVAP control system (GROSS LEAK)
• P0456 EVAP control system (VERY SMALL LEAK)
• P0506 P0507 Idle speed control system
• P1148 P1168 Closed loop control
• P1211 TCS control unit
• P1212 TCS communication line
• P1421 Cold start control
• P1564 ICC/ASCD steering switch
• P1568 ICC command value
• P1572 ICC/ASCD brake switch
• P1574 ICC/ASCD vehicle speed sensor
• P2119 Electric throttle control actuator
EC-90
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Symptom Matrix Chart
INFOID:0000000003531620
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-613
Fuel pressure regulator system 334444444 4EC-80
Injector circuit 11232 22 2EC-608
Evaporative emission system 334444444 4EC-33
Air Positive crankcase ventilation sys-
tem
334444444 41EC-45
Incorrect idle speed adjustment 1 1 1 1 1EC-71
Electric throttle control actuator 112332222 2 2EC-543
,
EC-548
,
EC-554
,
EC-559
IgnitionIncorrect ignition timing adjustment 33111 11 1EC-71
Ignition circuit 11222 22 2EC-626
Main power supply and ground circuit 22333 33 23EC-139
Mass air flow sensor circuit
1
122
222 2EC-186,
EC-194
Engine coolant temperature sensor circuit
333EC-205,
EC-217
Air fuel ratio (A/F) sensor 1 circuitEC-225
,
EC-234
,
EC-242
,
EC-250
,
EC-588
Throttle position sensor circuit
22EC-210
,
EC-318
,
EC-477
,
EC-479
,
EC-574
Accelerator pedal position sensor circuit 3 2 1EC-440
,
EC-561
,
EC-567
,
EC-581
Knock sensor circuit 2 3EC-332
Crankshaft position sensor (POS) circuit 2 2EC-336
TROUBLE DIAGNOSIS
EC-91
< SERVICE INFORMATION >
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Camshaft position sensor (PHASE) circuit 3 2EC-342
Vehicle speed signal circuit 2 3 3 3EC-429
Power steering pressure sensor circuit 2 3 3EC-435
ECM 22333333333EC-440,
EC-444
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-178
Park/Neutral position (PNP) switch circuit 3 3 3 3 3EC-452
Refrigerant pressure sensor circuit 2 3 3 4EC-638
Electrical load signal circuit 3EC-606
Air conditioner circuit 223333333 3 2AT C - 3 0
ABS actuator and electric unit (control unit) 4EC-467
,
EC-468
or BRC-11
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-92
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-10
Fuel piping 5 5 5 5 5 5FL-4
Va p o r l o c k—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gasoline,
Low octane)—
Air Air duct
55555 5EM-15
Air cleanerEM-15
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-15
Electric throttle control actuatorEM-17
Air leakage from intake manifold/
Collector/GasketEM-17
Cranking Battery
111111
11SC-4
Generator circuitSC-15
Starter circuit 3SC-9
Signal plate 6EM-38
Park/Neutral position (PNP)
switch4AT- 9 9
Engine Cylinder head
55555 55 5EM-64
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-78
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-38
CamshaftEM-46
Intake valve timing controlEM-46
Intake valve
3EM-64
Exhaust valve