ACTION TEST
ACS-9
< SERVICE INFORMATION >[ICC]
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ACTION TEST
ICC System Running TestINFOID:0000000003533781
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
SET CHECKING
1. Press the ON/OFF switch for less than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (89 MPH).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as the COAST/SET switch is released.
NOTE:
• When there is no vehicle ahead, drive at the set speed steadily.
• When there is a vehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.
• The set vehicle speed is displayed on the ICC system indicator in the combination meter.
CHECK FOR INCREASE OF THE CRUISING SPEED
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed increases by 1.6 km/h (1 MPH) as ACCEL/RES switch is pushed.
NOTE:
The maximum set speed of the vehicle-to-vehicle distance control mode is 144 km/h (89 MPH).
CHECK FOR DECREASE OF THE CRUISING SPEED
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed decreases by 1.6 km/h (1 MPH) as COAST/SET switch is pushed.
NOTE:
• Vehicle-to-vehicle distance control mode is automatically turned off when the driving speed lowers to 32 km/
h (20 MPH) due to the deceleration of the vehicle ahead.
• The minimum set speed of the vehicle-to-vehicle distance control mode is 40 km/h (25 MPH).
CHECK FOR THE CANCELLATION OF VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE (NORMAL DRIV-
ING CONDITION) IN THE FOLLOWING CASES:
1. When the brake pedal is depressed after the system is turned on.
2. When the selector lever is shifted to the "N" (Neutral) position.
3. When the system is turned off.
4. When CANCEL switch is operated.
CHECK FOR RESTORING THE SPEED THAT IS SET BY VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
BEFORE CANCELLATION
1. Cancel the system by depressing the brake. Then, check that the speed before cancellation is restored
when pressing ACCEL/RES switch with vehicle speed at 40 km/h (25 MPH) or above.
2. Cancel the system by shifting the selector lever to “N”. Then, check if the speed set before the cancella-
tion is restored when ACCEL/RES switch is pressed.
3. Check if the speed previously set is restored when ACCEL/RES switch is operated when driving 40 km/h
(25 MPH) or above, after canceling vehicle-to-vehicle distance control mode by operating the CANCEL
switch.
CHECK ON/OFF SWITCH OPERATION
ACS-12
< SERVICE INFORMATION >[ICC]
LASER BEAM AIMING ADJUSTMENT
LASER BEAM AIMING ADJUSTMENT
Outline of Laser Beam Aiming Adjustment ProcedureINFOID:0000000003533782
CAUTION:
• The laser beam aiming adjustment cannot be performed without CONSULT-II.
• The laser beam aiming adjustment must be performed every time the ICC sensor is removed,
installed or has been moved as a result of a collision.
1. Prepare the vehicle and the work area.
2. Set up the ICC target board. For details, refer to Technical Service Bulletin.
3. Adjust the sensor following the procedure on CONSULT-II.
4. Check system operation after the adjustment.
PreparationINFOID:0000000003533783
• Place the vehicle on level ground. Shift the transmission into "P" position and release the parking brake.
• Adjust the tire pressure to the specified value.
• See that there is no load in the vehicle. Coolant, engine oil and fuel should be filled to correct level.
• Check that the vehicle suspension has been adjusted to the standard height by the load leveling rear air sus-
pension system. Refer to RSU-10, "
Basic Inspection" .
• Clean the sensor with a soft cloth.
Setting up the ICC Target BoardINFOID:0000000003533784
CAUTION:
Accuracy in setting up the ICC target board is essential for the laser beam aiming adjustment. For
details, refer to Technical Service Bulletin.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale as shown.Tool number : KV99110100 (J-45718)
LKIA0632E
WKIA1849E
ACS-24
< SERVICE INFORMATION >[ICC]
TERMINALS AND REFERENCE VALUE
TERMINALS AND REFERENCE VALUE
Terminal and Reference Value for ICC UnitINFOID:0000000003533789
Terminal and Reference Value for ICC SensorINFOID:0000000003533790
Te r m i n a lWire col-
orItemCondition
Voltage (V)
(Approx.) Ignition
switchOperation
1W/L
Battery power supply OFF — Battery voltage
2W/L
5 P CAN-L — — —
7 B/R N-P RANGE ON A/T selector lever in "P" or "N" Battery voltage
10 V/R Brake booster signal ON —
14 L CAN-H — — —
19 B
Ground
ON——
20 B
29 BR/WICC brake switch
(normally closed)Selector le-
ver: Not in
“N” or “P”
positionDepress the brake
pedal0
Release the brake
pedalBattery voltage
30 L DDL-TX — — —
33 R/B Ignition switch power supply ON —
Battery voltage
38 R/GSt op la mp sw i tc h
(normally open) OFFDepress the brake pedal
Release the brake pedal 0
39 V/W DDL-RX — — —
40 G Parking brake signal
ONParking brake is ON 0
Parking brake is OFF Battery voltage
42 R/B Ignition switch power supply — Battery voltage
46 B Ground — —
47 BR Stop lamp drive output signalBrake operating with ICC system Battery voltage
Brake not operating with ICC sys-
tem0
SKIA1243E
Te r m i n a lWire
colorItemCondition
Voltage (V)
Ignition
switchOperation
1 R/B Ignition switch power supply
ON— Battery voltage
2LCAN-H — —
3PCAN-L — —
4 B Ground — —
ACS-26
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
WORK SUPPORT
Work Item
Cause of Auto-Cancel
1. Touch “WORK SUPPORT” on "SELECT DIAG MODE" screen.
2. Touch “CAUSE OF AUTO-CANCEL” on "SELECT WORK ITEM"
screen.
3. Cause of automatic cancellation screen will be shown.
4. The last five causes of automatic cancellation of ICC system will
be displayed.
Possible Causes of "Auto-Cancel"
Laser Beam Adjust
For details, refer to ACS-12 .
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-34, "Diagnostic Trouble Code (DTC) Chart" .
DATA MONITOR
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending driving signal to them.
ECU PART NUMBER ICC unit part number can be read.ICC diagnostic mode Description
Operation Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
SKIA6191E
Cause of cancellation Description
OPERATING WIPER Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated.
OPERATING VDC VDC function was operated.
ECM CIRCUIT ECM did not permit ICC operation.
OPE SW VOLT CIRC Voltage outside the standard was detected.
LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part.
LASER TEMP Temperature around ICC sensor became low.
WHL SPD ELEC NOISE Wheel speed sensor signal caught electromagnetic noise.
OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time.
VDC/TCS OFF SW VDC OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed.
TIRE SLIP Wheel slipped.
PKB SW ON Parking brake is applied.
IGN LOW VOLT Power supply voltage became low.
NO RECORD—
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACS-27
< SERVICE INFORMATION >[ICC]
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P Operation Procedure
1. Touch “DATA MONITOR” on "SELECT DIAG MODE" screen.
2. Touch “ECU INPUT SIGNALS”, “MAIN SIGNALS“, or “SELEC-
TION FROM MENU” on "SELECT MONITOR ITEM" screen.
Monitored Item
×: Applicable
BCIA0031E
WDIA0084E
Monitored Item [unit] MAIN SIGNALSECU IN-
PUT SIG-
NALSSELECTION
FROM MENUDescription
VHCL SPEED SE
[km/h] or [mph]×××Indicates vehicle speed calculated from
wheel speed sensor signal.
SET VHCL SPD
[km/h] or [mph]××Indicates set vehicle speed stored in ICC
unit.
THRTL OPENING
[%]×××Indicates throttle angle calculated from sig-
nal voltage of throttle position sensor.
ENGINE RPM
[rpm]××Indicates engine speed read by ICC unit via
CAN communication (ECM transmits engine
speed via CAN communication).
DISTANCE ADJ
[SHOR/MID/LONG]×××Indicates set distance stored in ICC unit.
WIPER SW
[OFF/LOW/HIGH]××Indicates wiper [OFF/LOW/HIGH] status.
MAIN SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
SET/COAST SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
CANCEL SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
RESUME/ACC SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
control switch signal.
CRUISE OPE
[ON/OFF]××Indicates whether vehicle speed is being
controlled or not (ON means “controlling”).
BRAKE SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
ICC brake switch signal.
ACS-28
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACTIVE TEST
CAUTION:
Do not perform the active test while driving. Active test cannot be started while ICC system warning
indicator is illuminated.
Active Test
STOP LAMP SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from
stop lamp switch signal.
RELEASE SW NO
[ON/OFF]
××Indicates [ON/OFF] status as judged from
release switch signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[ON/OFF]
××Indicates [ON/OFF] status as judged from
release switch signal.
OFF when brake is depressed.
ON when brake is not depressed.
IDLE SW
[ON/OFF]
××Indicates [ON/OFF] status of idle switch
read by ICC unit via CAN communication
(ECM transmits ON/OFF status via CAN
communication).
GEAR
[1, 2, 3, 4, 5]××Indicates A/T gear position read by ICC unit
via CAN communication (TCM transmits
gear position via CAN communication).
BUZZER O/P
[ON/OFF] ×Indicates [ON/OFF] status of ICC warning
output.
ICC WARNING×NOTE:
This item is displayed but cannot be moni-
tored.
VHCL SPD AT
[km/h] or [mph]
×Indicates vehicle speed calculated from A/T
vehicle speed sensor by ICC unit via CAN
communication (TCM transmits A/T vehicle
speed sensor signal via CAN communica-
tion).
PRESS SENS
[bar]×××Indicates brake fluid pressure value calculat-
ed from signal voltage of pressure sensor.
PRESS SENS 2
[bar]××NOTE:
This item is displayed but cannot be moni-
tored.
D RANGE SW
[ON/OFF]
××Indicates [ON/OFF] status of “D” position
read by ICC unit via CAN communication
(TCM transmits ON/OFF condition of “D” po-
sition via CAN communication).
A/T OD OFF
[ON/OFF]×Indicates [ON/OFF] status of OD cancel out-
put under control.
NP RANGE SW
[ON/OFF]××Indicates PNP switch signal read by ICC unit
via CAN communication. (TCM transmits
PNP switch signal via CAN communication)
DISTANCE×NOTE:
This item is displayed but cannot be moni-
tored.
RELATIVE SPD×NOTE:
This item is displayed but cannot be moni-
tored.
STP LMP DRIVE
[ON/OFF]××Indicates [ON/OFF] status of brake hold re-
lay drive output. Monitored Item [unit] MAIN SIGNALSECU IN-
PUT SIG-
NALSSELECTION
FROM MENUDescription
ACS-30
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
• Touch “ON” and “OFF” to check that the stop lamps operate as in
the following chart.
BOOSTER SOL/V 3
• Touch any of “MODE 1”, “MODE 2”, “MODE 3” to check that follow-
ing operation condition is caused by operating monitor and brake
pedal.
• “START” is displayed 10 seconds after operation start. (Active test
is completed.)
Self-Diagnostic FunctionINFOID:0000000003533793
WITH CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-9 .
2. Stop vehicle, turn ignition switch OFF, then connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. With engine started, touch “START”, “ICC”, “SELF-DIAG RESULTS” on CONSULT-II screen in this order.
CAUTION:
If “ICC” cannot be shown after several attempts, the ICC unit may be malfunctioning and should
be replaced. Refer to ACS-55
.
4. Self-diagnostic result appears on screen. If “NO DTC ···” is shown, check ICC warning lamp. If any mal-
function is indicated, GO TO step 5.
5. Refer to ACS-34, "
Diagnostic Trouble Code (DTC) Chart", perform appropriate check, and repair or
replace malfunctioning part as necessary.
6. Turn ignition switch OFF.
7. Start engine and touch “START”, “ICC”, “SELF-DIAG RESULTS”, and “ERASE” on CONSULT-II.
CAUTION:
DTC of an existing malfunction will not erase. If the memory does not erase, GO TO step 5.
8. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
WITHOUT CONSULT-II
STOP LAMP ON OFF
Stop lamp Lamp ON Lamp OFF
SKIA1232E
SKIA1233E
PKIA0363J
ACS-34
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Trouble Code (DTC) ChartINFOID:0000000003533794
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake as-
sist (with
preview
function)
11 CONTROL UNIT×××ו ICC unit internal malfunctionACS-36,
"DTC 11
CON-
TROL
UNIT"
12 VDC CONTROL UNIT×××ו VDC malfunction
• Brake booster signal harness is
open or shortedACS-36,
"DTC 12
VDC
CON-
TROL
UNIT"
20 CAN COMM CIRCUIT×××ו ICC unit detected CAN communi-
cation malfunctionACS-37,
"DTC 20
CAN
COMM
CIR-
CUIT"
31 POWER SUPPLY CIR1×××ו ICC unit power supply voltage is
excessively low (less than 8V)ACS-37,
"DTC 31
POWER
SUPPLY
CIR1,
DTC 34
POWER
SUPPLY
CIR2"
34 POWER SUPPLY CIR2×××ו ICC unit power supply voltage is
excessively high.ACS-37,
"DTC 31
POWER
SUPPLY
CIR1,
DTC 34
POWER
SUPPLY
CIR2"
41 VHCL SPEED SE CIRC×××ו Wheel sensor malfunction
• ABS actuator and electric unit
(control unit) malfunction
• A/T vehicle speed sensor mal-
function
•TCM malfunctionACS-38,
"DTC 41
VHCL
SPEED
SE CIRC"
43 VDC/TCS/ABS CIRC×××ו VDC/TCS/ABS system malfunc-
tionACS-38,
"DTC 43
VDC/
TCS/ABS
CIRC"