FRONT DISC BRAKE
BR-19
< SERVICE INFORMATION >
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WARNING:
Clean dust on cylinder body and brake pads with a vacuum dust collector to minimize the hazard of
airborne particles or other materials.
CAUTION:
• While removing cylinder body never depress brake pedal because piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of cylinder body. In this case, hang cylinder body with a wire so as not to stretch brake
hose.
• Do not damage piston boot.
• Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or if a soft
pedal occurs at very low mileage. Refer to BR-20, "
Disassembly and Assembly of Brake Caliper".
Removal and Installation of Brake PadINFOID:0000000003532740
REMOVAL
1. Remove tires from vehicle using power tool.
2. Remove lower sliding pin bolt.
3. Suspend cylinder body with a wire and remove pads, shims and pad retainers from torque member.
INSTALLATION
1. Push pistons in so that pad is firmly installed and mount cylinder body to torque member.
CAUTION:
By pushing in piston, brake fluid returns to master cylinder reservoir tank. Watch the level of the
surface of reservoir tank.
NOTE:
Using a disc brake piston tool (commercial service tool), makes it easier to push in piston.
2. Attach pad retainers, pads and shims to torque member.
• Apply Molykote M-77 grease to pad retainer where brake pad
contacts and between pad and shim.
CAUTION:
• When attaching pad retainer, attach it firmly so that it is
seated fully in the torque member as shown.
• Do not get grease on the brake rotor friction surface.
3. Install lower sliding pin bolt and tighten it to the specified torque. Refer to BR-18, "
Component" .
4. Check brake for drag.
5. Install tires to the vehicle. Refer to WT-7, "
Rotation".
Removal and Installation of Brake Caliper and Disc RotorINFOID:0000000003532741
REMOVAL
1. Remove tires from vehicle using power tool.
2. Drain brake fluid as necessary. Refer to BR-8, "
Drain and Refill".
NOTE:
Do not remove union bolt unless removing cylinder body from vehicle.
3. Remove torque member bolts.
NOTE:
Position cylinder body aside using suitable wire, as necessary.
NOTE:
When servicing cylinder body, remove sliding pin bolts and torque member from cylinder body.
B. Brake fluid M. Molykote M-77 grease R. Rubber grease
⇐Vehicle front
PFIA0273E
REAR DISC BRAKE
BR-25
< SERVICE INFORMATION >
C
D
E
G
H
I
J
K
L
MA
B
BR
N
O
P
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:
• While removing cylinder body, never depress brake pedal because piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of cylinder body. In this case, hang cylinder body with a wire so as not to stretch brake
hose.
• Do not damage piston boot.
• Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer to BR-26, "
Brake Caliper" .
Removal and Installation of Brake PadINFOID:0000000003532745
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove the top bolt from the cylinder body.
3. Swing cylinder body open, and remove pads.
INSTALLATION
1. Push piston in so that pad is firmly attached and install cylinder body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool), makes it easier to push in the piston.
CAUTION:
By pushing in piston, brake fluid returns to master cylinder reservoir tank. Watch the level of the
surface of reservoir tank.
2. Apply Molykote M-77 grease to knuckle slide where brake pad contacts.
CAUTION:
Do not get grease on the brake rotor friction surface.
3. Install pads to cylinder body.
4. Install cylinder body top bolt and tighten to specification.
5. Check brake for drag.
6. Install tires to the vehicle. Refer to WT-7, "
Rotation" .
Removal and Installation of Brake Caliper and Disc RotorINFOID:0000000003532746
REMOVAL
1. Remove tires from vehicle with power tool.
2. Drain brake fluid as necessary. Refer to BR-8, "
Drain and Refill" .
NOTE:
Do not remove union bolt unless removing cylinder body from vehicle.
3. Remove mounting bolts and cylinder body.
NOTE:
Position cylinder body aside using suitable wire, as necessary.
4. Remove disc rotor.
INSTALLATION
CAUTION:
• Refill with new brake fluid. Refer to MA-10
.
• Do not reuse drained brake fluid.
1. Install disc rotor.
LFIA0211E
