CHARGING SYSTEM
SC-15
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CHARGING SYSTEM
System DescriptionINFOID:0000000003533323
The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times to generator terminal 3 through
• 10A fuse (No. 30, located in the fuse and fusible link box).
Terminal 1 supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 3 detecting the input voltage. A pulse width modulated (PWM) signal
is sent from terminal 37 of the IPDM E/R to terminal 4 of the generator. The ECM determines the duty cycle of
the power generation variable voltage control system. The charging circuit is protected by the 140A fusible link
[letter a, located in the fusible link box (battery)].
The generator is grounded through the engine.
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse [No. 14, located in the fuse block (J/B)]
• to combination meter terminal 24 for the charge warning lamp.
Ground is supplied to terminal 13 of the combination meter through terminal 2 of the generator. With power
and ground supplied, the charge warning lamp will illuminate. When the generator is providing sufficient volt-
age with the engine running, the ground is opened and the charge warning lamp will go off. If the charge warn-
ing lamp illuminates with the engine running, a fault is indicated. The IC regulator warning function activates to
illuminate “CHARGE” warning lamp, if any of the following symptoms occur while generator is operating:
• Excessive voltage is produced.
• No voltage is produced.
POWER GENERATION VARIABLE VOLTAGE CONTROL SYSTEM
NOTE:
Power generation variable voltage control system has been adopted. By varying the voltage to the generator,
engine load due to power generation of the generator is reduced and fuel consumption is decreased.
Operation
• The battery current sensor detects the charging/discharging current of the battery. ECM judges the battery
condition based on this signal.
• ECM judges whether to control voltage according to the battery condition.
• ECM calculates the target power generation voltage according to the battery condition and sends the calcu-
lated value, through CAN lines, as the power generation command value to IPDM E/R.
• IPDM E/R converts the received power generation command value into the power generation command sig-
nal (PWM signal) and sends it to the IC regulator.
• The IC regulator performs final control over the power generation voltage.
• When there is no power generation command signal, the generator performs the normal power generation
according to the characteristic of the IC regulator.
NOTE:
When any malfunction is detected in the power generation variable voltage control system, power generation
is performed according to the characteristic of the IC regulator in the generator.
PKIB4908E
CHARGING SYSTEM
SC-21
< SERVICE INFORMATION >
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NG >> Repair battery terminal connections.
2.CHECK FUSE AND FUSIBLE LINK
Check for blown fuses and fusible link.
OK or NG
OK >> GO TO 3.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
3.CHECK GENERATOR DRIVE BELT TENSION
Check generator drive belt tension. Refer to EM-13, "
Checking Drive Belts".
OK or NG
OK >> Inspection End.
NG >> Repair as needed.
DIAGNOSTIC PROCEDURE 1
Check Charge Warning Lamp Circuit
1.CHECK CHARGE WARNING LAMP CIRCUIT CONNECTION
1. Turn the ignition switch OFF.
2. Check terminal 2 harness connector.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 2 connection. Confirm repair by performing complete Battery/Starting/Charging
system test. Refer to "Trouble Diagnoses with Battery/Starting/Charging System Tester" .
2.CHECK CHARGE WARNING LAMP CIRCUIT
1. Disconnect E205 connector from generator.
2. Apply ground to connector E205 terminal 2 with the ignition
switch in the ON position.
OK or NG
OK >> GO TO "WORK FLOW" .
NG >> Check the following.
• Charge warning lamp (Combination meter)
• Harness for open or short between combination meter
and fuse
• Harness for open between combination meter and
generator
DIAGNOSTIC PROCEDURE 2
Check Battery Circuit
1.CHECK BATTERY CIRCUIT CONNECTION
1. Turn the ignition switch OFF.
2. Check to see if terminal 1 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 1 connection. Confirm repair by performing complete Battery/Starting/Charging
system test. Refer to "Trouble Diagnoses with Battery/Starting/Charging System Tester" .
2.CHECK BATTERY CIRCUIT
Unit Power source (Power supply terminals) Fuse or fusible link
GeneratorBattery (“1” terminal) a
Battery (“3” terminal) 30
Combination meter Ignition switch ON (“2” terminal) 14
CHARGE lamp should light up.
WKIA3184E
SC-22
< SERVICE INFORMATION >
CHARGING SYSTEM
Check voltage between generator connector E204 terminal 1 and
ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check harness for open between generator and fusible
link.
3.CHECK VOLTAGE DROP ON BATTERY CIRCUIT
1. Start engine.
2. While engine is running at idle and warm, check voltage
between generator connector E204 terminal 1 and battery posi-
tive terminal using a digital circuit tester.
OK or NG
OK >> GO TO "WORK FLOW" .
NG >> Check harness between the battery and the generator
for poor continuity.
DIAGNOSTIC PROCEDURE 3
Check Voltage Regulator Circuit
1.CHECK VOLTAGE REGULATOR CIRCUIT CONNECTION
1. Turn the ignition switch OFF.
2. Check terminal 3 harness connector.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 3 connection. Confirm repair by performing complete Battery/Starting/Charging
system test. Refer to "Trouble Diagnoses with Battery/Starting/Charging System Tester" .
2.CHECK VOLTAGE REGULATOR CIRCUIT
Check voltage between generator connector E205 terminal 3 and
ground using a digital circuit tester.
OK or NG
OK >> GO TO "WORK FLOW".
NG >> Check harness for open between generator and fuse.
Removal and InstallationINFOID:0000000003533326
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the fan shroud. Refer to CO-13, "
Removal and Installation".
3. Remove the drive belt. Refer to EM-13, "
Removal and Installation". Battery voltage should exist.
WKIA2111E
With engine running
at idle and warm.: Less than 0.2V
WKIA3185E
Battery voltage should exist.
WKIA3186E
AUTOMATIC DRIVE POSITIONER
SE-31
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It is possible to set sliding front seat for entry/exit of vehicle by pressing set switch.
*: Setting of sliding front seat for entry/exit of vehicle is ON at factory-shipment. But if custom settings are reset, setting turns OFF.
NOTE:
After the setting is registered, the new setting is effective, even if the battery is disconnected.
BCM Power Supply and Ground Circuit InspectionINFOID:0000000003533168
Refer to BCS-15, "BCM Power Supply and Ground Circuit Inspection".
Power Supply and Ground Circuit InspectionINFOID:0000000003533169
1.CHECK DRIVER SEAT CONTROL UNIT FUSES AND FUSIBLE LINK
Make sure any of the following fuses in the driver seat control unit and automatic drive positioner control unit
are not blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
2.CHECK DRIVER SEAT CONTROL UNIT POWER SUPPLY CIRCUIT
1. Disconnect driver seat control unit.
2. Check voltage between driver seat control unit connector and
ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness.
3.CHECK DRIVER SEAT CONTROL UNIT GROUND CIRCUIT
Content Setting change operation Indicator LEDs
The seat sliding and steering
wheel raise turnout and return
at entry/exit can be operated.
Press the set switch for more than 10 secondsBlinking twice
The seat sliding and steering
wheel raise turnout and return
at entry/exit can be not operat-
ed.Blinking once
Unit Power source Fuse No.
Driver seat control unit START power supply 2 (10A)
Driver seat control unit and automatic
drive positionercontrol unitBattery power supply 22 (15A)
Battery power supplyf (50A)
ConnectorTe r m i n a l s
Power
sourceConditionVoltage (V)
(Approx.)
(+) (-)
P333 GroundBattery
power
supplyIgnition
switch
OFFBattery
voltage
40 GroundBattery
power
supplyIgnition
switch
OFFBattery
voltage
P2 6 GroundSTART
power
supplyIgnition
switch
STARTBattery
voltage
PIIA4819E
FRONT SEAT
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REMOVAL
When removing or installing the seat trim, handle it carefully to keep dirt out and avoid damage.
CAUTION:
• Before removing the front seat, turn the ignition switch off, disconnect both battery cables and wait
at least 3 minutes.
• When checking the power seat circuit for continuity using a circuit tester, do not confuse its connec-
tor with the side air bag module connector. Such an error may cause the air bag to deploy.
• Do not drop, tilt, or bump the side air bag module while installing the seat. Always handle it with
care.
• After front side air bag module inflates, front seatback assembly must be replaced.
• Front passenger seat is equipped with an Occupant Classification System sensor and control mod-
ule. Do not disassemble front passenger seat cushion assembly or remove the trim as this will affect
the Occupant Classification System calibration.
• Always replace passenger seat cushion as an assembly.
1. Slide the seat until the four body mounting bolts are visible and a tool can be inserted.
NOTE:
• If disassembling the seat after removal, set the front/rear cushion lifters to the top position.
2. Disconnect both battery cables and wait at least 3 minutes.
3. Disconnect the side air bag module harness connector.
4. Remove the four body mounting bolts.
5. Disconnect the power seat harness connectors and remove the seat from the vehicle.
NOTE:
When removing and installing the seat, use shop cloths to protect the vehicle from damage.
INSTALLATION
• Installation is in the reverse order of removal.
Disassembly and AssemblyINFOID:0000000003533211
SEATBACK TRIM AND PAD
WARNING:
Removal of front side air bag module should only be done to allow deployment of front side air bag
module prior to disposal of seatback assembly.
NOTE:
Only complete seatback assemblies can be replaced on vehicles equipped with side air bags.
NOTE:
Be sure to set the front/rear cushion lifter to the top position.
Driver Seat
1. Remove the headrest.
1. Headrest 2. Headrest holder with multi-position
lock 3. Seatback board
4. Armrest assembly 5. Lumbar switch bezel 6. Fold flat link bar
7. Outboard reclining arm outer cover 8. Outboard reclining arm inner cover 9. Inboard reclining arm inner cove
10. Latch cover 11. LH outer leg cover 12. Outboard reclining arm inner cover
13. Seat cushion inner cover 14. Passenger seat wiring harness 15. Inner front leg cover
16. Power seat frame assembly 17. NVH assembly 18. Seat cushion front finisher
19. Outer pedestal finisher 20. Seat cushion outer finisher 21. Seat cushion assembly
22. Power seat switch escutcheon 23. Slide switch knob 24. Recliner switch knob
25. Seatback assembly 26. Headrest holder 27. Seat slide/ recline switch
28. Power lumbar switch
SRS-8
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000003532861
CAUTION:
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to do so in
this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness con-
nectors.
• Do not attempt to repair, splice or modify SRS wiring harnesses. If a harness is damaged, replace it
with a new one.
• Keep ground connections clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-II.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal-
function through the operation of the “AIR BAG” warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp and CONSULT-II are as follows:
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Information From Customer
WHAT - Vehicle model
WHEN - Date, Frequencies
WHERE - Road conditions
HOW - Operating conditions, Symptoms
Preliminary Check
Check that the following parts are in good order.
• Battery (Refer to SC-4, "
How to Handle Battery" .)
• Fuse (Refer to SRS-12, "
Wiring Diagram - SRS -" .)
• System component-to-harness connections
WORK FLOW
User mode Diagnosis mode Display type
“AIR BAG” warning lamp X X ON-OFF operation
CONSULT-II — X Monitoring
TROUBLE DIAGNOSIS
SRS-33
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1.CHECK CONDITION OF AIR BAG MODULE
Inspect for any deployed air bag modules or seat belt pre-tensioners.
Are any air bag modules or seat belt pre-tensioners deployed?
Yes >> Refer to SRS-49 .
No >> GO TO 2.
2.CHECK THE AIR BAG FUSE
Check 10A fuse [No. 13, located in the fuse block (J/B)].
Refer to PG-3
.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.CHECK AIR BAG FUSE AGAIN
Replace 10A fuse [No. 13, located in the fuse block (J/B)] and turn ignition switch ON.
Does the fuse blow again?
Yes >> Repair harness.
No >> Inspection End.
4.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Connect CONSULT-II and touch “START”.
Is
“AIR BAG” displayed on CONSULT-II?
Yes >> GO TO 5.
No >> Visually inspect the air bag diagnosis sensor unit har-
ness connections. If the connections are OK, replace
the air bag diagnosis sensor unit. Refer to SRS-47,
"Removal and Installation" .
5.CHECK HARNESS CONNECTION
Check for loose connections between the combination meter and the air bag diagnosis sensor unit.
OK or NG
OK >> Replace air bag diagnosis sensor unit. Refer to SRS-47, "Removal and Installation" .
NG >> Properly connect the combination meter and air bag diagnosis sensor unit harness connectors. If
“AIR BAG” warning lamp still does not turn off, replace the wiring harness.
Trouble Diagnosis: "AIR BAG" Warning Lamp Does Not Turn OnINFOID:0000000003532872
DIAGNOSTIC PROCEDURE 8
1.CHECK METER FUSE
Check the 10A fuse [No. 14, located in the fuse block (J/B)] .
Refer to PG-3
.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPLACE METER FUSE AND CHECK AGAIN
Replace 10A fuse [No. 14, located in the fuse block (J/B)] and turn ignition switch ON.
Does the fuse blow again?
Yes >> Replace harness.
No >> Inspection End.
BCIA0030E
TF-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
4. Turn ignition switch “ON”. (Do not start engine.)
5. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• 10A fuses No. 26 located in fuse and fusible link box and No. 59 located in the fuse and relay
box. Refer to PG-3
.
• 20A fuse No. 53 located in the IPDM E/R. Refer to PG-3
.
• Harness for short or open between battery and transfer control unit harness connector terminals
47.
• Harness for short or open between battery and transfer control unit harness connector terminal
29.
• Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 1, and 3.
• Harness for short or open between transfer shut off relay harness connector E69 terminal 2 and
transfer control unit harness connector terminal 30.
• Harness for short or open between transfer shut off relay harness connector E69 terminal 5 and
transfer control unit harness connector terminals 16 and 22.
• Battery and ignition switch. Refer to PG-3
.
• Transfer shut off relay. Refer to "COMPONENT INSPECTION" .
2.CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector.
3. Check continuity between transfer control unit harness connec-
tor E142 terminals 3, 6, E143 terminal 45 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
3.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 4.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
4.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-115, "
Removal and Installation".
Connector Terminal Voltage (Approx.)
E14216 - Ground
Battery voltage 22 - Ground
E14329 - Ground
30 - Ground 0V
47 - Ground Battery voltage
WDIA0166E
Continuity should exist.
SDIA2691E