2007 CHEVROLET EXPRESS CARGO VAN Owners Manual

Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine
how often to check the lubricant. SeeScheduled
Maintenance (Gasoline Engine) on page 405.
How to Check Lubricant
To get an accurate reading, the vehicle should be
on a level surface.If you have the 1500 Series, the proper level
is from 5/8 inch (15 mm) to 1 5/8 inch (40 mm)
below the bottom of the filler plug hole. The
proper level for the 2500 and 3500 Series is
from 0 to 1/4 (6 mm) below the bottom of the
filler plug hole. Add only enough fluid to reach
the proper level.
What to Use
Refer to the Maintenance Schedule to determine
what kind of lubricant to use. SeeRecommended
Fluids and Lubricants on page 415.
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Front Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine
how often to check the lubricant and when
to change it. SeeScheduled Maintenance
(Gasoline Engine) on page 405.
How to Check Lubricant
To get an accurate reading, the vehicle should
be on a level surface.
If the level is below the
bottom of the filler plug
hole, you may need
to add some lubricant.When the differential is cold, add enough lubricant
to raise the level to 3/8 inch (10 mm) below the
filler plug hole.
When the differential is at operating temperature
(warm), add enough lubricant to raise the level
to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine
what kind of lubricant to use. SeeRecommended
Fluids and Lubricants on page 415.
Noise Control System
Tampering with Noise Control
System Prohibited
The following information relates to compliance
with federal noise emission standards for vehicles
with a Gross Vehicle Weight Rating (GVWR) of
more than 10,000 lbs (4 536 kg). The Maintenance
Schedule provides information on maintaining
the noise control system to minimize degradation
of the noise emission control system during
the life of your vehicle. The noise control system
warranty is given in your warranty booklet.
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These standards apply only to vehicles sold in
the United States.
Federal law prohibits the following acts or the
causing thereof:
1. The removal or rendering inoperative by
any person, other than for purposes of
maintenance, repair or replacement, of any
device or element of design incorporated into
any new vehicle for the purpose of noise
control, prior to its sale or delivery to
the ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or
element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute
tampering are the acts listed below.
Insulation:
•
Removal of the noise shields or any
underhood insulation.
Engine:
•
Removal or rendering engine speed governor,
if the vehicle has one, inoperative so as to
allow engine speed to exceed manufacturer
specifications.
Fan and Drive:
•
Removal of fan clutch, if the vehicle has one,
or rendering clutch inoperative.
•Removal of the fan shroud, if the vehicle
has one.
Air Intake:
•
Removal of the air cleaner silencer.
•Modification of the air cleaner.
Exhaust:
•
Removal of the muffler and/or resonator.
•Removal of the exhaust pipes and exhaust
pipe clamps.
Fuel Operated Heater (FOH) — Diesel
Engine:
•
Removal of the muffler.
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Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 344.
For any bulb changing procedure not listed in
this section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas
inside and can burst if you drop or
scratch the bulb. You or others could be
injured. Be sure to read and follow the
instructions on the bulb package.
Headlamps
To remove the headlamp assembly from the
vehicle and access the bulbs:
1. Open the hood. SeeHood Release on
page 300for more information.
2. Remove the two bolts from the headlamp
assembly.
3. Remove the two pins on the top of the
headlamp assembly. To remove the pins,
turn the outer pin clockwise and pull it
straight up. To remove the inner pin, turn it
counterclockwise and pull it straight up.
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4. Lift the inboard side of the headlamp to
release the inboard tab from the radiator
support.
5. Lift the outboard side of the headlamp to
release the outboard tab from the radiator
support.
6. Lower the headlamp to allow the vertical
adjustor to clear the tie bar.
7. Turn the headlamp forward and upward to
remove it from the grille.
8. Turn the bulb connector counterclockwise
and pull it out of the housing.
9. Without removing the headlamp assembly
itself, remove the bulb socket from the back
of the headlamp on the driver’s side.
10. Turn the bulb counterclockwise one quarter
turn to remove it from the socket.
11. On the passenger’s side, turn the bulb
clockwise one turn.12. Install the new bulb into the socket then
reinstall it into the headlamp assembly.
13. Reverse the steps to reinstall the headlamp
assembly.
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Front Turn Signal, Sidemarker and
Parking Lamps
To replace the front turn signal, sidemarker and/or
parking lamp bulb(s):
1. Use a small tool to unlatch the outboard clip
on the lamp.
2. Pull the lamp forward to completely unlatch
the clip. Move the lamp outboard to loosen
the tabs.3. Remove the lamp from the grille.
4. Squeeze the tab on the side of the bulb
socket while turning it counterclockwise.
5. Remove the bulb socket from the back of
the lamp assembly.
6. Replace the bulb.
7. Turn the bulb socket clockwise to reinstall it
in the lamp assembly.
Center High-Mounted
Stoplamp (CHMSL)
The center high-mounted stoplamp (CHMSL)
is located above the rear doors at the center
of the vehicle.
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To replace a bulb:
1. Remove the two screws from the CHMSL
assembly.
2. Remove the assembly.
3. Turn the bulb counterclockwise one quarter
turn to remove it from the socket.
4. Install a new bulb.
5. Reverse the steps to reinstall the assembly.
If items are loaded on the roof of the vehicle,
as in a luggage carrier, care should be taken
not to block or damage the center high-mounted
stoplamp unit.Taillamps
To replace one of these bulbs:
1. Remove the
two inboard nuts
from the inside
of the taillamp
assembly.
2. Pull the taillamp assembly rearward to clear
the studs.
3. Slide the taillamp assembly slightly upward
to release the lower clip.
4. Remove the three nuts on the taillamp
assembly.
5. Remove the taillamp assembly from the
vehicle.
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6. Remove the bulb socket by squeezing the
tab on the side of the socket while turning
it counterclockwise.
7. Turn the bulb counterclockwise to remove it.
8. Install a new bulb.
9. Reverse the steps to reinstall the taillamp
assembly.
Replacement Bulbs
Exterior Lamp Bulb Number
Back-up, Rear Parking, Stoplamp,
and Turn Signal Lamp3157
Center High Mounted Stop
Lamp (CHMSL)912
Front Parking and Turn
Signal Lamp3157KX
Front Sidemarker Lamp 194
Headlamps
Composite High-Beam
Headlamp9005
Composite Low-Beam
Headlamp9006GS
Sealed Beam Headlamp H6054
For replacement bulbs not listed here, contact
your dealer/retailer.
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for
wear and cracking. SeeScheduled Maintenance
(Gasoline Engine) on page 405for more
information on wiper blade inspection.
344