2007 CHEVROLET EXPRESS CARGO VAN Owners Manual

Electrical System........................................ 393
Add-On Electrical Equipment..................... 393
Headlamp Wiring....................................... 393
Windshield Wiper Fuses............................ 393Fuses and Circuit Breakers....................... 393
Floor Console Fuse Block......................... 394
Engine Compartment Fuse Block............... 395
Capacities and Specications.................... 398
Section 5 Service and Appearance Care
289

Service
Your dealer knows your vehicle best and wants
you to be happy with it. We hope you will go
to your dealer for all your service needs. You will
get genuine GM parts and GM-trained and
supported service people.
We hope you will want to keep your GM vehicle all
GM. Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and
safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems
like anti-lock brakes, traction control and stability
control. Some of these accessories may even
cause malfunction or damage not covered
by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle.
Your GM dealer/retailer can accessorize your
vehicle using genuine GM Accessories. When you
go to your GM dealer/retailer and ask for GM
Accessories, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM Accessories.
290

California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Engine exhaust, many
parts and systems (including some inside the
vehicle), many fluids, and some component wear
by-products contain and/or emit these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt
any vehicle maintenance task.
CAUTION: (Continued)
CAUTION: (Continued)

Be sure to use the proper nuts, bolts,
and other fasteners. English and
metric fasteners can be easily
confused. If you use the wrong
fasteners, parts can later break or
fall off. You could be hurt.
If you want to do some of your own service
work, you should use the proper service manual.
It tells you much more about how to service
your vehicle than this manual can. To order the
proper service manual, seeService Publications
Ordering Information on page 440.
Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 96.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 419.
291

Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your
vehicle can affect the airflow around it. This may
cause wind noise and affect windshield washer
performance. Check with your dealer before
adding equipment to the outside of your vehicle.
Fuel
If your vehicle has a diesel engine, see
“Diesel Fuel Requirements and Fuel System”
in the DURAMAX
®Diesel Supplement.
For vehicles with gasoline engines, please
read this.
Gasoline
Use of the recommended fuel is an important
part of the proper maintenance of your vehicle.
To help keep the engine clean and maintain
optimum vehicle performance, GM recommends
the use of gasoline advertised as TOP TIER
Detergent Gasoline.
The 8th digit of the Vehicle Identification
Number (VIN) shows the code letter or number
that identifies your vehicle’s engine. The VIN
is at the top left of the instrument panel.
SeeVehicle Identication Number (VIN)
on page 392.
If your vehicle has the 5.3L V8 engine
(VIN Code Z), you can use either regular
unleaded gasoline or ethanol fuel containing
up to 85% ethanol (E85); also seeFuel E85
(85% Ethanol) on page 295. In all other gasoline
engines, use only regular unleaded gasoline.
292

Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating
is less than 87, you might notice an audible
knocking noise when you drive, commonly referred
to as spark knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible.
If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine
needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). General Motors recommends against the
use of gasolines containing MMT. SeeAdditives
on page 294for additional information.
California Fuel
If your vehicle is certified to meet California
Emissions Standards, it is designed to operate
on fuels that meet California specifications.
See the underhood emission control label.
If this fuel is not available in states adopting
California emissions standards, your vehicle will
operate satisfactorily on fuels meeting federal
specifications, but emission control system
performance may be affected. The malfunction
indicator lamp may turn on and your vehicle may
fail a smog-check test. SeeMalfunction Indicator
Lamp on page 178. If this occurs, return to
your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the
type of fuel used, repairs may not be covered
by your warranty.
293

Additives
To provide cleaner air, all gasolines in the
United States are now required to contain additives
that will help prevent engine and fuel system
deposits from forming, allowing your emission
control system to work properly. In most cases,
you should not have to add anything to your
fuel. However, some gasolines contain only the
minimum amount of additive required to meet
U.S. Environmental Protection Agency regulations.
To help keep fuel injectors and intake valves
clean, or if your vehicle experiences problems due
to dirty injectors or valves, look for gasoline that
is advertised as TOP TIER Detergent Gasoline.
Also, your dealer has additives that will help
correct and prevent most deposit-related problems.
Gasolines containing oxygenates, such as
ethers and ethanol, and reformulated gasolines
may be available in your area. General Motors
recommends that you use these gasolines if they
comply with the specifications described earlier.However, E85 (85% ethanol) and other fuels
containing more than 10% ethanol must not be
used in vehicles that were not designed for
those fuels.
Notice:Your vehicle was not designed for
fuel that contains methanol. Do not use
fuel containing methanol. It can corrode metal
parts in the fuel system and also damage
plastic and rubber parts. That damage would
not be covered under your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant where you
buy gasoline whether the fuel contains MMT.
General Motors recommends against the use of
such gasolines. Fuels containing MMT can reduce
the life of spark plugs and the performance of
the emission control system may be affected.
The malfunction indicator lamp may turn on.
If this occurs, return to your dealer for service.
294

Fuel E85 (85% Ethanol)
The 8th digit of the Vehicle Identification
Number (VIN) shows the code letter or number
that identifies your vehicle’s engine. The VIN is
at the top left of the instrument panel. See
Vehicle Identication Number (VIN) on page 392.
If your vehicle has the 5.3L V8 engine (VIN Code Z
only), you can use either regular unleaded gasoline
or ethanol fuel containing up to 85% ethanol (E85);
also seeFuel on page 292. In all other engines,
use only the unleaded gasoline described under
Gasoline Octane on page 293.
Only vehicles that have the 5.3L V8 engine
(VIN Code Z) can use 85% ethanol fuel (E85).
We encourage the use of E85 in vehicles that
are designed to use it. The ethanol in E85
is a “renewable” fuel, meaning it is made from
renewable sources such as corn and other crops.
Many service stations will not have an 85% ethanol
fuel (E85) pump available. The U. S. Department
of Energy has an alternative fuels website
(www.eere.energy.gov/afdc/infrastructure/
locator.html) that can help you find E85 fuel.
Those stations that do have E85 should have a
label indicating ethanol content. Do not use the
fuel if the ethanol content is greater than 85%.At a minimum, E85 should meet ASTM
Specification D 5798. By definition, this means
that fuel labeled E85 will have an ethanol content
between 70% and 85%. Filling the fuel tank
with fuel mixtures that do not meet ASTM
specifications can affect driveability and could
cause the check engine light to come on.
To ensure quick starts in the wintertime, the
E85 fuel must be formulated properly for your
climate according to ASTM specification D 5798.
If you have trouble starting on E85, it could
be because the E85 fuel is not properly formulated
for your climate. If this happens, switching to
gasoline or adding gasoline to the fuel tank can
improve starting. For good starting and heater
efficiency below 32°F (0°C), the fuel mix in the fuel
tank should contain no more than 70% ethanol.
It is best not to alternate repeatedly between
gasoline and E85. If you do switch fuels, it
is recommended that you add as much fuel as
possible — do not add less than three gallons
(11 L) when refueling. You should drive the
vehicle immediately after refueling for at least
seven miles (11 km) to allow the vehicle to adapt
to the change in ethanol concentration.
295

E85 has less energy per gallon than gasoline, so
you will need to refill the fuel tank more often
when using E85 than when you are using gasoline.
SeeFilling the Tank on page 297.
Notice:Some additives are not compatible
with E85 fuel and can harm your vehicle’s fuel
system. Do not add anything to E85. Damage
caused by additives would not be covered
by your new vehicle warranty.
Notice:Your vehicle was not designed for
fuel that contains methanol. Do not use
fuel containing methanol. It can corrode metal
parts in the fuel system and also damage
plastic and rubber parts. That damage would
not be covered under your warranty.Fuels in Foreign Countries
If you plan on driving in another country outside
the United States or Canada, the proper fuel might
be hard to find. Never use leaded gasoline or
any other fuel not recommended in the previous
text on fuel. Costly repairs caused by use of
improper fuel would not be covered by your
warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business
in the country where you will be driving.
296