Diagnostic Procedure 1 (Wheel sensor or rotor)
Malfunction code No. 21, 22, 25, 26, 31, 32, 35, 36 or 18
INSPECTION START
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect connectors from ABS actua- tor and electric unit and wheel sensor
of malfunction code No. Check termi-
nals for damage or loose connections.
Then reconnect connectors.
2. Carry out self-diagnosis again. Does warning lamp activate again?
Ye s
cNo Inspection end
CHECK WHEEL SENSOR ELECTRICAL.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric unit connector.
2. Check resistance between ABS actua- tor and electric unit connector
E18
(body side) terminals.
Code No. 21 or 22 (Front RH wheel)
Terminals j
4andj5
Code No. 25 or 26 (Front LH wheel)
Terminals j
6andj7
Code No. 31 or 32 (Rear RH wheel)
Terminals j
1andj2
Code No. 35 or 36 (Rear LH wheel)
Terminals j
8andj9
Resistance: 1.44 - 1.76 k
W
NG
cOK
jA(Go to next page.)
CHECK WHEEL SENSOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check each sensor for resistance.
Resistance: 1.44 - 1.76 k W
NG
cOK
Check the following.
+Harness connectors
E18,E77,E62,C6,
C5
+Harness for open or
short between wheel
sensor connectors and
ABS actuator and elec-
tric unit
If NG, repair harness or
connectors.
REPLACE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace wheel sensor.
SBR196E
SBR048EB
SBR197E
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-57
jA
NoteCHECK TIRE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check for in¯ation pressure, wear and
size of each tire.
OK
cNG Note
Adjust tire pressure or
replace tire(s).
NoteCHECK WHEEL BEARING.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check wheel bearing axial end play.
OK
Note CHECK SENSOR ROTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check sensor rotor for teeth damage.
OK
cNG Note
Replace sensor rotor.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
Note: Wheel position should be distinguished by code num- bers except code No. 18 (sensor rotor).
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Procedure 1 (Wheel sensor or rotor)
(Cont'd)
BR-58
Diagnostic Procedure 7 (ABS works
frequently.)
CHECK BRAKE FLUID PRESSURE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check brake ¯uid pressure distribution.
Refer to proportioning valve inspection.
OK
cNG Perform Preliminary
Check, refer to BR-40.
CHECK WHEEL SENSOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Check wheel sensor connector for ter- minal damage or loose connections.
2. Perform wheel sensor mechanical check.
Refer to Diagnostic Procedure 1,
BR-57.
OK
cNG Repair.
CHECK FRONT AXLES.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check front axles for excessive loose-
ness. Refer to FA section (``Front Wheel
Bearing'', ``ON-VEHICLE SERVICE'').
OK
cNG Repair.
Go toin Diagnostic Procedure 8,
BR-66.
.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
BR-66
Diagnostic Procedure 8 (Unexpected pedal
action)
CHECK BRAKE PEDAL STROKE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check brake pedal stroke. Is stroke
excessively large?
No
cYe s Perform Preliminary
Check, refer to BR-40.
CHECK BRAKE PERFORMANCE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Disconnect ABS actuator and electric unit
connector and check whether brake is
effective.
Ye s
cNo Perform Preliminary
Check, refer to BR-40.
CHECK WARNING LAMP ACTIVATE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ensure warning lamp remains off while
driving.
OK
cNG Carry out self-diagnosis.
Refer to BR-47, 51.
CHECK WHEEL SENSOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Check wheel sensor connector for ter- minal damage or loose connection.
2. Perform wheel sensor mechanical check.
Refer to Diagnostic Procedure 1,
BR-57.
OK
cNG Repair.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector.
Reconnect ABS actuator and electric unit
harness connector. Then retest.
Diagnostic Procedure 9 (Long stopping
distance)
CHECK ABS PERFORMANCE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Disconnect ABS actuator and electric unit
connector and check whether stopping
distance is still long.
Ye s
cNo Go toin Diagnostic
Procedure 8, BR-67.
Perform Preliminary Check and air bleed-
ing.
Note: Stopping distance may be larger than vehicles without ABS when road condition is slippery.
SBR540A
SBR186E
.
.
.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
BR-67
Diagnostic Procedure 10 (ABS does not work.)
CHECK WARNING LAMP ACTIVATE.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Does the ABS warning lamp activate?
No
cYe s Carry out self-diagnosis.
Refer to BR-47, 51.
Go toin Diagnostic Procedure 8,
BR-67.
Note: ABS does not work when vehicle speed is under 10 km/h (6 MPH).
Diagnostic Procedure 11 (Pedal vibration and
noise)
INSPECTION START
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Apply brake.
2. Start engine.
3. Does the symptom appear only when engine is started?
No
cYe s Carry out self-diagnosis.
Refer to BR-47, 51.
CHECK IF SYMPTOM APPEARS.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Does the symptom appear when electrical
equipment switches (such as headlamp)
are operated?
Ye s
cNo Go toin Diagnostic
Procedure 8, BR-67.
CHECK WHEEL SENSOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check wheel sensor shield ground. For
location of shield ground, refer to wiring
diagram and ``HARNESS LAYOUT'' in EL
section.
OK
cNG Repair wheel sensor.
CHECK HARNESS CONNECTOR.
- ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector.
Reconnect ABS actuator and electric unit
harness connector. Then retest.
SAT797A
.
.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
BR-68
Service Notice
+When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
+Apply sealing compound where necessary when installing parts.
+When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''
The Supplemental Restraint System such as ``AIR BAG'' and ``SEAT BELT PRE-TENSIONER'' used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL Y61 is as follows (The composition var-
ies according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag in¯ation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
BT-1
CAUTION:
+Disconnect both battery cables in advance.
+Disconnect air bag system line in advance.
+Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
+Be careful not to scratch pad and other parts.
REMOVAL Ð Instrument panel assembly
Instrument panel assemblyCombination meterAudio & A/C controlConsole box
Remove air bag module (driver) and steering wheel.
Refer to ``SUPPLEMENTAL RESTRAINT SYSTEM'' in RS section for details.
Remove dash side lower ®nishers.
Refer to ``Side and Floor Trim'' in ``INTERIOR TRIM'' for
details, BT-14.
V1Steering column cover and combination switch
+Remove screws.
V2Lower instrument panel on driver side
+Remove bolts and screws.
V3Cluster lid A
+Remove screws then disconnect harness connectors.
V4Combination meter
+Remove screws then disconnect harness connectors.
V5Cluster lid C
+Pull out then disconnect harness connectors.
+Remove screws then remove in-vehicle sensor.
V6Audio
+Remove screws then disconnect harness connectors.
V7A/C control unit
+Remove screws then disconnect harness connectors.
V8Console M/T or A/T ®nisher
+Remove screws then disconnect harness connectors.
V9Console box assembly
+Remove screws then disconnect harness connectors.
V10Instrument panel stay cover
+Remove screws then disconnect harness con-
nectors.
V11Glove box assembly and lower instrument panel on
passenger side
+Remove screws.
V12Passenger air bag module
+Refer to ``SUPPLEMENTAL RESTRAINT SYS-
TEM'' in RS section.
V13Mirror control switch
+Disconnect harness connector.
Remove front pillar garnish.
Refer to ``Side and Floor Trim'' in ``INTERIOR TRIM'' for
details, BT-14.
V14Mask instrument LH/RH or sensors.
+Disconnect harness connectors (models with
sensors).
V15Instrument panel and pads
+Remove bolts and nuts then disconnect harness
connectors.
INSTRUMENT PANEL
BT-11
CLUTCH
SECTION
CL
CONTENTS
PRECAUTIONS AND PREPARATION............................1
Precautions ..................................................................1
Special Service Tools ..................................................1
Commercial Service Tools ...........................................2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................3
NVH Troubleshooting Chart.........................................3
CLUTCH SYSTEM...........................................................4
INSPECTION AND ADJUSTMENT.................................5
Adjusting Clutch Pedal ................................................5
Air Bleeding Procedure................................................6HYDRAULIC CLUTCH CONTROL.................................7
Clutch Master Cylinder ................................................7
Clutch Operating Cylinder ...........................................8
Clutch Booster .............................................................9
CLUTCH RELEASE MECHANISM............................... 11
CLUTCH DISC AND CLUTCH COVER........................13
Clutch Disc.................................................................13
Clutch Cover and Flywheel .......................................14
SERVICE DATA AND SPECIFICATIONS (SDS)..........16
General Speci®cations ...............................................16
Inspection and Adjustment ........................................16
CL