Page 1177 of 1226
Removal and Installation
V1Air bag module
V2Steering wheel
V3Spiral cable
V4Combination switch
V5Steering column assembly
V6Column cover
V7Lower shaft
V8Coupling
CAUTION:
+The rotation of the spiral cable (SRS ``Air bag'' component
part) is limited. If the steering gear must be removed, set
the front wheels in the straight-ahead direction. Do not
rotate the steering column while the steering gear is
removed.
+Remove the steering wheel before removing the steering
lower joint to avoid damaging the SRS spiral cable.
STEERING WHEEL
+Remove air bag module and spiral cable. Refer to RS section
(``Removal Ð Air Bag Module and Spiral Cable'', ``SUPPLE-
MENTAL RESTRAINT SYSTEM'').
SST758C
SBF812E
STEERING WHEEL AND STEERING COLUMN
ST-8
Page 1178 of 1226

+Align spiral cable correctly when installing steering wheel.
a. Set the front wheels in the straight-ahead position.
b. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left 2.5 revolutions
from the right end position. Align the two marks (
,
m).
CAUTION:
The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited number
of turns. (The spiral cable can be turned up to 2.5 turns from
the neutral position to both the right and left.)
+Remove steering wheel with Tool.
STEERING COLUMN
+When installing steering column, ®ngertighten all lower bracket
and clamp retaining bolts; then tighten them securely. Do not
apply undue stress to steering column.
+When attaching coupling joint, be sure tightening bolt faces
cutout portion.
SRS276
SST777C
SST759C
STEERING WHEEL AND STEERING COLUMN
Removal and Installation (Cont'd)
ST-9
Page 1179 of 1226
Disassembly and Assembly
V1Combination switch
V2Lock nut
V3Jacket tube assembly
V4Tilt lever
V5Tilt spring
V6Steering column shaft assembly
V7Band
V8Column cover
V9Coupling
+When disassembling and assembling, unlock steering lock with
key.
+Install lock nut on steering column shaft and tighten the nut to
speci®cation.
: 25-34Nzm (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
+Steering lock
a. Break self-shear type screws with a drill or other appropriate
tool.
b. Install new self-shear type screws and then cut off self-shear
type screw heads.
SST760C
SST490C
SST742A
STEERING WHEEL AND STEERING COLUMN
ST-10
Page 1180 of 1226
Inspection
+When steering wheel does not turn smoothly, check the steer-
ing column as follows and replace damaged parts.
a. Check column bearings for damage and unevenness. Lubricate
with recommended multi-purpose grease or replace steering
column as an assembly, if necessary.
b. Check steering column lower shaft for deformation and break-
age. Replace if necessary.
+When the vehicle comes into a light collision, check length ``L
1''
and ``L
2''.
Steering column length ``L
1'':
679.9 - 681.5 mm (26.77 - 26.83 in)
Steering column lower shaft length ``L
2'':
489.3 - 493.3 mm (19.26 - 19.42 in)
If out of the speci®cations, replace steering column shaft or
steering column as an assembly.
Tilt mechanism
After installing steering column, check tilt mechanism operation.
SST761C
SST582BD
STEERING WHEEL AND STEERING COLUMN
ST-11
Page 1191 of 1226
General Speci®cations
Power steering
Steering gear type PB69K
Turns of steering wheel on the vehicle
(Lock-to-lock)3.4
Steering gear ratio 17.0Steering wheel axial play
mm (in)0 (0)
Steering wheel play
mm (in)35 (1.38) or less
Steering damper
[at 0.3 m (1.0 ft)/sec.]
N (kg, lb)4,443 (453, 999) ...
Extended direction
3,315 (338, 745) ...
Compressed direction
Inspection and Adjustment
STEERING COLUMN
Unit: mm (in)
Steering column (L1) 679.9 - 681.5 (26.77 - 26.83)
Steering column lower shaft (L
2) 489.3 - 493.3 (19.26 - 19.42)
STEERING LINKAGE
Tie-rod & drag link ball joint
Swinging force at cotter pin hole N (kg, lb)4.9 - 49.0
(0.5 - 5.0, 1.1 - 11.0)
Rotating torque
Nzm (kg-cm, in-lb)0.3 - 2.9
(3 - 30, 2.6 - 26.0)
Axial end play mm (in) 0 (0)
Tie-rod standard length (L)
mm (in)1,302 (51.26)
Drag link standard length (L)
mm (in)1,123.4 (44.23)
SST761C
SST768C
SST769C
SERVICE DATA AND SPECIFICATIONS (SDS)
ST-22
Page 1192 of 1226
POWER STEERING SYSTEM
(Model: PB69K)
Steering wheel turning force
(at 360É from neutral posi-
tion and circumference of
steering wheel) N (kg, lb)39 (4, 9) or less
Oil pump pressure
kPa (bar, kg/cm
2, psi)8,140 - 8,728
(81.4 - 87.3, 83 - 89, 1,180 - 1,266)
at idling
Fluid capacity
m!(Imp ¯ oz)Approximately 1,000 (35.2)
Normal operating tempera-
ture ÉC (ÉF)60 - 80 (140 - 176)
Steering gear turning torque
Nzm (kg-cm, in-lb)
360É position from
straight-ahead position0.15 - 0.78 (1.5 - 8.0, 1.3 - 6.9)
Straight-ahead position
(As compared with steer-
ing wheel turned 360É)0.2 - 0.5 (2 - 5, 1.7 - 4.3) higher
Maximum turning torque 0.44 - 1.18 (4.5 - 12, 3.9 - 10.4)
Backlash at pitman arm top
end (in a straight-
ahead position) mm (in)0 - 0.1 (0 - 0.004)
End play (at sector shaft
end in neutral position)
mm (in)0.1 (0.004) or less
SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont'd)
ST-23