POWER STEERING GEAR
PS-19
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8. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-38, "HYDRAULIC
LINE" .
9. Remove EPS solenoid valve harness connector. Refer to PS-20, "
COMPONENTS" .
10. Remove rack stay (2WD) or front cross bar (AWD). Refer to FSU-8, "
Components" , FSU-25, "Compo-
nents" .
11. Remove mounting bolts and nuts of steering gear assembly, and then remove steering gear assembly
from vehicle.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-18, "COMPONENTS" .
When installing lower joint to steering gear assembly, follow the procedure listed below.
–Set rack of steering gear in the neutral position.
NOTE:
To get the neutral position of rack, turn gear-sub assembly and measure the distance of inner socket, and
then measure the intermediate position of the distance.
–Align rear cover cap projection (A) with the marking position (B)
of gear housing assembly.
–Install slit part of lower joint (C) aligning with the projection (A) of
rear cover cap (1). Make sure that the slit part of lower joint (C)
is aligned with both the projection (A) of rear cover cap (1) and
the marking position (B) of gear housing assembly.
After installation, bleed air from the steering hydraulic system.
Refer to PS-8, "
Air Bleeding Hydraulic System" .
Perform final tightening of nuts and bolts on each part under
unladen conditions with tires on level ground when removing
steering gear assembly. Check wheel alignment. Refer to FSU-
6, "Wheel Alignment Inspection" , FSU-23, "Wheel Alignment
Inspection" .
Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
INSPECTION AFTER INSTALLATION
Make sure that steering wheel operates smoothly by turning several times from full left stop to full right stop.
SGIA1175E
WHEEL HUB
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INSTALLATION
Wheel Hub and Bearing Assembly
Installation is the reverse order of removal. For tightening torque refer to RAX-5, "COMPONENT" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and the wheel hub and bearing assembly
by aligning each matching mark as shown in the figure when
installing disc rotor.
Axle Housing
Installation is the reverse order of removal. For tightening torque refer to RAX-5, "COMPONENT" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and the wheel hub and bearing assembly
by aligning each matching mark as shown in the figure when
installing disc rotor.
Perform final tightening of nuts and bolts on each link mounting
part (rubber bushing) under unladen conditions with tires on
level ground. Check wheel alignment. Refer to FSU-6, "
Wheel
Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
wheel alignment. Refer to BRC-6, "
ON-VEHICLE SERVICE" .
SDIA2638E
SDIA2638E
RF-1
ROOF
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CONTENTS
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SECTION RF
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ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11TILT DOWN / SLIDE OPEN OPERATION .......... 11
AUTO OPERATION ............................................. 11
RETAINED POWER OPERATION ...................... 11
ANTI-PINCH FUNCTION .................................... 12
INITIALIZATION PROCEDURE .......................... 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
CONSULT-II Function (BCM) ................................. 16
ACTIVE TEST ..................................................... 17
WORK SUPPORT ............................................... 17
DATE MONITOR ................................................. 17
Work Flow ............................................................... 18
Diagnosis Symptom Chart ...................................... 18
BCM Power Supply and Ground Circuit Check ...... 18
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 19
Sunroof Switch Check .........................................
... 21
Door Switch Check ..............................................
... 23
Fitting Adjustment ................................................... 25
RID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT .................................................................. 25
Removal and Installation ........................................ 25
SUNROOF UNIT ................................................. 27
Disassembly and Assembly .................................... 28
DISASSEMBLY ................................................... 29
ASSEMBLY ......................................................... 29
SUNROOF
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System DescriptionNIS0023R
Power supplied at all time
through 50A fusible link (letter F , located in the fuse and fusible link box)
to BCM terminal 55.
through 10A fuse [No.21, located in the fuse block (J/B)]
to BCM terminal 42.
through BCM terminal 54
to sunroof motor assembly terminal 1.
When ignition switch ON or START position,
Power is supplied
through 15A fuse [No.1, located in the fuse block (J/B)]
to BCM terminal 38.
through BCM terminal 53
to sunroof motor assembly terminal 6.
Ground is supplied
to BCM terminal 52
through body grounds M16 and M70.
to sunroof motor assembly terminal 8
through body ground M16 and M70.
TILT UP / SLIDE CLOSE OPERATION
When tilt up / slide close switch is pressed,
Ground is supplied
to sunroof motor assembly terminal 11
through sunroof switch terminal 3
through sunroof switch terminal 2
through sunroof motor assembly terminal 9.
Then, the sunroof tilt up / slide close.
TILT DOWN / SLIDE OPEN OPERATION
When tilt down / slide open switch is pressed,
Ground is supplied
to sunroof motor assembly terminal 4
through sunroof switch terminal 1
through sunroof switch terminal 2
through sunroof motor assembly terminal 9.
Then, the sunroof tilt down / slide open.
AUTO OPERATION
The power sunroof AUTO feature makes it possible to slide open and slide close or tilt up and tilt down the
sunroof without holding the sunroof switch in the SLIDE OPEN/TILT DOWN or SLIDE CLOSE/TILT UP posi-
tion.
RETAINED POWER OPERATION
When the ignition switch is turned to OFF position from ON position, power is supplied for 45 seconds.
through BCM terminal 53.
to sunroof motor assembly terminal 6.
When power is supplied, the sunroof can be operated.
The retained power operation is canceled when the driver or passenger side door is opened.
RAP signal period can be changed by CONSULT-II. Refer to RF-16, "
CONSULT-II Function (BCM)" .
SUNROOF
RF-15
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Terminals and Reference Value for BCMNIS0023T
Terminals and Reference Value for Sunroof Motor AssemblyNIS0023U
Te r m i -
nalWire
colorItem ConditionVoltage (V)
(Approx.)
12 P Front door switch (passenger side)OPEN (ON) 0
CLOSE (OFF) Battery voltage
38 W Power source (IGN) Ignition switch (ON or START) position Battery voltage
42 P Power source (Fuse) — Battery voltage
52 B Ground (power) — 0
53 BR RAP signalIgnition switch ON Battery voltage
Within 45 seconds after ignition switch is turned to
OFF positionBattery voltage
When driver side or passenger side door is opened
during retained power operation.0
54 O Power window power supply (BAT) — Battery voltage
55 W Power source (Fusible link) — Battery voltage
62 V Front door switch (driver side)OPEN (ON) 0
CLOSE (OFF) Battery voltage
Te r m i -
nalWire
colorItem ConditionVoltage (V)
(Approx.)
1 O BAT power supply (BCM) — Battery voltage
4LGSunroof (TILT DOWN/SLIDE
OPEN) switch signalIgnition switch ON and sunroof switch in
TILT DOWN / SLIDE OPEN position0
Other than above Battery voltage
6YRAP signalIgnition switch ON Battery voltage
Within 45 seconds after ignition switch is turned to
OFF positionBattery voltage
When driver side or passenger side door is opened
during retained power operation.0
8 B Ground — 0
9 Y Sunroof switch ground — 0
11 LSunroof (TILT UP/SLIDE CLOSE)
switch signalIgnition switch ON and sunroof switch in
TILT UP / SLIDE CLOSE position0
Other than above Battery voltage
RF-18
SUNROOF
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Work FlowNIS0023W
1. Check the symptom and customer's requests.
2. Understand the outline of system. Refer to RF-11, "
System Description" .
3. According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to RF-18,
"Diagnosis Symptom Chart" .
4. Does sunroof system operate normally? If Yes, GO TO 5. If No, GO TO 3.
5. INSPECTION END.
Diagnosis Symptom ChartNIS0023X
BCM Power Supply and Ground Circuit CheckNIS0023Y
1. CHECK FUSE
Check 50A fusible link (letter F, located in the fuse and fusible link box).
Check 15A fuse [No.1, located in the fuse block (J/B)]
Check 10A fuse [No.21, located in the fuse block (J/B)]
NOTE:
Refer to RF-10, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown out, be sure to eliminate cause of malfunction before installing new fuse. Refer to
PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
Symptom Diagnostic procedure and repair order Refer to page
Sunroof does not operate properly.1. Power supply and ground circuit check of BCMRF-18
2. Sunroof motor assembly power supply and ground
circuit checkRF-19
3. Sunroof switch system checkRF-21
4. Replace sunroof motor assembly.RF-25
Automatic operation dose not operate.1. Initialization procedure check.RF-122. Replace sunroof motor assembly.RF-25
Motor does not stop at sunroof fully -open or fully- closed
position.1. Initialization procedure check.RF-12
2. Replace sunroof motor assembly.RF-25
Retained power operation does not operate properly.1. Check the retained power operation mode setting.RF-172. Door switch check.RF-23
3. Replace sunroof motor assembly.RF-25
Sunroof does not operate anti-pinch function.1. Initialization procedure check.RF-122. Replace sunroof motor assembly.RF-25
SUNROOF
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2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between BCM connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Check BCM power supply circuit for open or short.
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check continuity between BCM connector and ground.
OK or NG
OK >> Power supply and ground circuit are OK.
NG >> Check BCM ground circuit for open.
Sunroof Motor Assembly Power Supply and Ground Circuit CheckNIS0023Z
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect sunroof motor assembly connector.
3. Turn ignition switch ON.
4. Check voltage between sunroof motor assembly connector and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
Terminals
Condition of
ignition switchVoltage (V)
(Approx.) (+)
(–)
BCM connector Terminal
M1 38
GroundON
Battery voltage
M242
OFF
55
PIIB5901E
BCM connector Terminal
GroundContinuity
M2 52 Yes
PIIB5902E
Terminal
Voltage (V)
(Approx.) (+)
(–) Sunroof motor
assembly
connectorTerminal
M1861
Ground Battery voltage
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PIIB5903E
RF-20
SUNROOF
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2. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between sunroof motor assembly connector and ground.
OK or NG
OK >> Sunroof motor assembly power supply and ground cir-
cuit are OK. Further inspection is necessary. Refer to
RF-18, "
Diagnosis Symptom Chart" .
NG >> Repair or replace harness.
3. CHECK SONROOF MOTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check continuity between BCM connector and sunroof motor assembly connector.
4. Check continuity between BCM connector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
4. CHECK BCM OUTPUT SIGNAL
1. Connect BCM connector.
2. Turn ignition switch ON.
3. Check voltage between BCM connector and ground.
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace BCM.
Sunroof motor
assembly connectorTerminal
GroundContinuity
M186 8 Yes
PIIB5904E
AB
Continuity
BCM connector TerminalSunroof motor
assembly
connectorTerminal
M253
M1866
Ye s
54 1
A
GroundContinuity
BCM connector Terminal
M253
No
54
PIIB5905E
Terminals
Voltage (V)
(Approx.) (+)
(–)
BCM connector Terminal
M253
Ground Battery voltage
54
PIIB5906E