CONTROL-A/C HEATER
DESCRIPTION
MANUAL SINGLE ZONE
The A/C-heater control (1) for the manual temperature
control (MTC) single zoneheating-A/C system allows
one temperature setting for the entire vehicle. All con-
trols are identified by ISO graphic symbols.
The A/C-heater control and integral computer is
located in the instrument panel and contains:
a push button A/C on/off control (2). The Snow-
flake button contains an LED that illuminates
when the A/C system is in operation.
a push button rear window defogger on/off con-
trol (3) when equipped with the optional rear
heated window. The defogger button contains an
LED that illuminates when the rear window
defogger (EBL) system is in operation.
a rotary control knob for recirculation and mode
control of the discharged air (4).
a rotary control knob for temperature control of
thedischargedair(5).
a rotary control knob for fan speed selection and
turning the heating-A/C system off (6).
The A/C-heater control is diagnosed using a scan tool (Refer to 24 - HEATING& AIR CONDITIONING - DIAGNO-
SIS AND TESTING and to 24 - HVAC Electrical Diagnostics for more information).
The A/C-heater control cannot be repaired and, if faulty or damaged, it must be replaced. The illumination lamps for
the A/C-heater control are available for service replacement.
MANUAL DUAL ZONE
The A/C-heater control (1) for the manual temperature
control (MTC) dual zone heating-A/C system allows
both the driver and the front seat passenger the ability
to individually regulate air temperature for their side of
the vehicle. All controls are identified by ISO graphic
symbols.
The dual zone A/C-heater control and integral com-
puter is located in the instrument panel and contains:
a push button A/C on/off control (2). The Snow-
flake button contains an LED that illuminates
when the A/C system is in operation.
a push button MAX A/C air recirculation control
(3). The Recirculation button contains an LED
that illuminates when the recirculation function is
activated for high A/C demand.
a push button rear window defogger on/off con-
trol (4). The defogger button contains an LED
that illuminates when the rear window defogger
system is in operation.
two slid-type control levers for individual driver and front seat passenger temperature control of the discharged
air (5 and 6).
a rotary control knob for mode control of the discharged air (7).
a rotary control knob for fan speed selection and turning the heating-A/C system off (8).
The A/C-heater control is diagnosed using a scan tool (Refer to 24 - HEATING& AIR CONDITIONING - DIAGNO-
SIS AND TESTING and to 24 - HVAC Electrical Diagnostics for more information).
The A/C-heater control cannot be repaired and, if faulty or damaged, it must be replaced. The illumination lamps for
the A/C-heater control are available for service replacement.
REMOVAL
WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering
wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the
battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to
take the proper precautions could result in an accidental airbag deployment and possible personal injury or
death.
NOTE: Single zone A/C-heater control shown. Dual
zone similar.
1. Disconnect and isolate the negative battery cable.
2. Remove the center bezel (1) from the instrument
panel and disconnect the wire harness connectors
(4 and 5) from the back of the A/C-heater control
(2) (Refer to 23 - BODY/INSTRUMENT PANEL/IN-
STRUMENT PANEL CENTER BEZEL -
REMOVAL).
NOTE: Take the proper precautions to protect the
front face of the center bezel from cosmetic dam-
age.
3. Place the center bezel on a workbench and
remove the four screws (3) that secure the A/C-
heater control to the center bezel and remove the
control.
INSTALLATION
NOTE: Single zone A/C-heater control shown. Dual
zone similar.
1. Position the A/C-heater control (2) into the back of
the instrument panel center bezel (1).
2. Install the four screws (3) that secure the A/C-
heater control to the center bezel. Tighten the
screws to 2.2 Nꞏm (20 in. lbs.).
3. Connect the wire harness connectors (4 and 5) to
the back of the A/C-heater control and install the
instrument panel center bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/INSTRUMENT PANEL CEN-
TER BEZEL - INSTALLATION).
4. Reconnect the negative battery cable.
RESISTOR-BLOWER MOTOR
DESCRIPTION
The blower motor resistor is mounted to the bottom of
the HVAC housing, directly behind the glove box. The
blower motor resistor consists of a molded plastic
mounting plate (1) with an integral wire connector
receptacle (2). Concealed behind the mounting plate
are coiled resistor wires contained within a ceramic
heat sink (3).
OPERATION
The blower motor resistor is connected to the vehicle electrical system through a dedicated wire lead and connector
of the HVAC wire harness. The blower motor resistor has multiple resistor wires, each of which will reduce the
current flow through the blower motor to change the blower motor speed.
The blower motor control for the heating-A/C system directs the ground path for the blower motor through the cor-
rect resistor wire to obtain the selected speed. With the blower motor control in the lowest speed position, the
ground path for the blower motor is applied through all of the resistor wires. Each higher speed selected with the
blower motor control applies the blower motor ground path through fewer ofthe resistor wires, increasing the blower
motor speed.
The blower motor resistor cannot be adjusted or repaired and, if faulty or damaged, it must be replaced.
DIAGNOSIS AND TESTING
BLOWER MOTOR RESISTOR
WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering
wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the
negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to
take the proper precautions could result in accidental airbag deploymentand possible personal injury or
death.
NOTE: For circuit descriptions and diagrams, refer to the appropriate wiring information. The wiring infor-
mation includes wiring diagrams, proper wire and connector repair procedures, further details on wire har-
ness routing and retention, as well as pin-out and location views for the various wire harness connectors,
splices and grounds.
1. Disconnect and isolate the negative battery cable.
2. Disconnect the wire harness connector from the blower motor resistor (Refer to 24 - HEATING & AIR CONDI-
TIONING/CONTROLS/RESISTOR-BLOWER MOTOR - REMOVAL).
3. Using an ohmmeter, check for continuity between all of the blower motor resistor terminals. In each case there
should be continuity. If OK, repair the wire harness circuits between the blower motor speed control and the
blower motor resistor or blower motor as required. If not OK, replace the faulty blower motor resistor.
REMOVAL
WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering
wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the
battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to
take the proper precautions could result in an accidental airbag deployment and possible personal injury or
death.
WARNING: The blower motor resistor may get very hot during normal operation. If the blower motor was
turned on prior to servicing the blower motor resistor, wait five minutes to allow the blower motor resistors
to cool before performing diagnosis or service. Failure to take this precaution can result in possible per-
sonal injury.
1. Disconnect and isolate the negative battery cable.
2. Reach under the instrument panel near the blower
motor (5) and disconnect the wire harness connec-
tor (2) from the blower motor resistor (4).
3. Remove the two screws (1) that secure the blower
motor resistor to the HVAC housing (3).
4. Remove the blower motor resistor from the HVAC
housing.
page page
DUCT-DEFROSTER
REMOVAL ................................... 254
INSTALLATION .............................. 255
DUCT-FLOOR CONSOLE
REMOVAL ................................... 256
INSTALLATION .............................. 256
DUCT-FLOOR DISTRIBUTION
REMOVAL ................................... 257
INSTALLATION .............................. 257
DUCT-INSTRUMENT PANEL
REMOVAL ................................... 258
INSTALLATION .............................. 259
DUCT-INSTRUMENT PANEL DEMISTER
REMOVAL ................................... 260
INSTALLATION .............................. 261
HOUSING-HVAC
DESCRIPTION ............................... 262
REMOVAL
HVAC HOUSING ASSEMBLY . . .............. 263AIR INLET HOUSING ....................... 264
DISASSEMBLY
HVAC HOUSING ........................... 265
AIR INLET HOUSING ....................... 270
ASSEMBLY
HVAC HOUSING ........................... 272
AIR INLET HOUSING ....................... 277
INSTALLATION
HVAC HOUSING ASSEMBLY ................ 277
AIR INLET HOUSING ....................... 278
MOTOR-BLOWER
DESCRIPTION ............................... 280
OPERATION ................................. 280
DIAGNOSIS AND TESTING
BLOWER MOTOR ......................... 280
REMOVAL ................................... 282
INSTALLATION .............................. 282
OUTLETS-AIR
DESCRIPTION ............................... 283
DUCT-DEFROSTER
REMOVAL
WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering
wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the
battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to
take the proper precautions could result in accidental airbag deploymentand possible personal injury or
death.
NOTE: Take the proper precautions to protect the instrument panel from cosmetic damage.
1. Remove the instrument panel and place it on a workbench (Refer to 23 - BODY/INSTRUMENT PANEL/INSTRU-
MENT PANEL ASSEMBLY - REMOVAL).
2. If required, disconnect the center radio speaker wire harness connector (1) and position it the wire harness lead
out of the way.
3. Remove the screw (4) that secures the defroster duct adapter (3) to the instrument panel support.
4. Remove the defroster duct adapter from the defroster duct (5).
5. Remove the six screws (2) that secure the defroster duct to the instrument panel.
6. Remove the defroster duct from the instrument panel.
INSTALLATION
1. Position the defroster duct (5) into the instrument panel.
2. Install the six screws (2) that secure the defroster duct to the instrument panel. Tighten the screws to 2.2 Nꞏm
(20 in. lbs.).
3. Install the defroster duct adapter (3) onto the defroster duct.
4. Install the screw (4) that secures the defroster duct adapter to the instrument panel support. Tighten the screw to
2.2 Nꞏm (20 in. lbs.).
5. If removed, connect the center radiospeaker wire harness connector (1)to the speaker.
6. Install the instrument panel (Refer to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT PANEL ASSEMBLY -
INSTALLATION).
DUCT-FLOOR DISTRIBUTION
REMOVAL
WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering
wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the
battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before
performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to
take the proper precautions could result in an accidental airbag deployment and possible personal injury or
death.
NOTE: Regular Cab model shown. Other models
similar.
1. Remove the HVAC housing from the vehicle (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/HOUSING-HVAC - REMOVAL).
2. Remove the screws (3) that secure the floor distri-
bution duct (1) to the bottom of the HVAC housing
(2).
3. Remove the floor distribution duct from the HVAC
housing.
INSTALLATION
NOTE: Regular Cab model shown. Other models
similar.
1. Position the floor distribution duct (1) onto the bot-
tom of the HVAC housing (2).
2. Install the screws (3) that secure the floor distribu-
tion duct to the HVAC housing. Tighten the screws
to 2.2 Nꞏm (20 in. lbs.).
3. Install the HVAC housing (Refer to 24 - HEATING
& AIR CONDITIONING/DISTRIBUTION/HOUSING-
HVAC - INSTALLATION).