Page 762 of 5267
3.TIPM
Using a back probing tool 6801, back probe the A/C clutch power circuit in the TIPM connector.
Using a 12 volt test light connected to battery positive, check the transmission power circuit at the TIPM connector
while actuating the A/C clutch circuit with the Electronic Service Tool.
NOTE: The test light must illuminate brightly.
Compare the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly?
Ye s>>
Te s t c o m p l e t e .
Perform Intermittent Condition test. (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING)
No>>
Replace the TIPM.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)
Page 764 of 5267

When Monitored:
With the key on.
Set Condition:
Voltage detected on the sensor supply is below a calibrated value.
Possible Causes
ECM
(F855) #1 5-VOLT SUPPLY SHORTED TO GROUND
(F855) #1 5-VOLT SUPPLY SHORTED
FUEL RAIL PRESSURE
A/C PRESSURE SENSOR
MAP SENSOR
CAMSHAFT POSITION SENSOR
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.ECM
Turn the ignition off.
Disconnect the ECM 60 pin harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Turn the ignition on.
Measure the voltage between the Sensor (F855) #1 5-volt Supply and
the Sensor (K916) #1 Return pin at the ECM.
Is the voltage between 4.5 and 5.5 volts?
Ye s>>
Go To 2
No>>
Replace and program the ECM in accordance with the Ser-
vice Information.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 768 of 5267
When Monitored:
While the engine is running.
Set Condition:
Voltage detected on the sensor supply is above a calibrated value.
Possible Causes
ECM
(F855) 5-VOLT SUPPLY SHORTED TO VOLTAGE
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.ECM
Turn the ignition off.
Disconnect the ECM 60 pin harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Turn the ignition on.
Measure the voltage between the Sensor (F855) #1 5-volt Supply and
theSensor#1ReturnpinattheECM.
Is the voltage between 4.5 and 5.5 volts?
Ye s>>
Go To 2
No>>
Replace and program the ECM in accordance with the Ser-
vice Information.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 769 of 5267

2.(F855) 5-VOLT SUPPLY SHORTED TO VOLTAGE
Key off.
Disconnect the sensor connectors for each pressure sensor, and the
engine position sensor.
Disconnect the ECM 50 way harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Ignition on, engine off.
Measure the voltage between the supply circuit at each pressure sensor
harness connector and battery negative.
Measure voltage between the (F853) 5-volt supply circuit at the engine
position sensor harness connector and battery negative.
Is the voltage less than 1 volt?
Ye s>>
Go To 3
No>>
Repair the (F855) 5-volt supply shorted to voltage.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
3.SENSOR SUPPLY SHORTED TO VOLTAGE IN HARNESS
Measure the resistance between the #1 sensor supply circuit and all
other circuit in the ECM connectors.
Is the resistance less than 10 ohms?
Ye s>>
Refer to the INTERMITTENT CONDITION Symptom (Diag-
nostic Procedure). (Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)
No>>
Repair the harness shorted to voltage.
Page 771 of 5267

For a complete wiring diagramRefer to Section 8W.
When Monitored:
With engine running.
Set Condition:
Low voltage detected at the APPS supply circuit or low voltage detected at the APPS 1 5–volt supply.
Possible Causes
(F855) APPS 5-VOLT SUPPLY OPEN
APPS HIGH RESISTANCE
(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO (K922) RETURN CIRCUIT
(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO BATTERY NEGATIVE
ECM
INTERMITTENT CONDITION
(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO OTHER CIRCUITS
APPS
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.(F855) 5-VOLT SUPPLY CIRCUIT SHORTED TO BATTERY NEGATIVE
Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the APPS harness connector.
Check connectors - Clean/repair as necessary.
Measure the resistance of the APPS1 (F855) 5-volt supply circuit
between the sensor harness connector and battery negative
Is the resistance greater than 100 k ohms?
Ye s>>
Go To 2
No>>
Repair the (F855) 5-volt supply circuit shorted to battery
negative.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 775 of 5267

For a complete wiring diagramRefer to Section 8W.
When Monitored:
Whileengineisrunning.
Set Condition:
High voltage detected at the APPS supply circuit.
Possible Causes
(F855) 5-VOLT SUPPLY OPEN
(F855) 5-VOLT SUPPLY SHORT TO VOLTAGE
ECM
INTERMITTENT CONDITION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.(F855) 5-VOLT SUPPLY OPEN
Turn the ignition off.
Disconnect the APPS harness connector.
NOTE: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
Measure the voltage between the (F855) APPS #1 5-volt supply circuit
at the sensor connector and battery negative.
Is the voltage between 4.5 and 5.5 volts?
Ye s>>
Replace the APPS.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
No>>
Go To 2
2.(F855) 5-VOLT SUPPLY SHORT TO VOLTAGE
Turn the ignition off.
Disconnect the ECM harness connector(s).
NOTE: Check connectors - Clean/repair as necessary.
Ignition on, engine not running.
Measure the voltage between the (F855) APPS #1 5-volt supply circuit
in the sensor harness connector and battery negative.
Is the voltage less than 1 volt?
Ye s>>
Go To 3
No>>
Repair or replace the wiring harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
Page 779 of 5267

3.(C3) A/C CLUTCH CONTROL OUTPUT CIRCUIT SHORTED TO GROUND
Turn the ignition off
Disconnect the C9 TIPM harness connector.
Disconnect the A/C Compressor Clutch harness connector.
Measure the resistance between ground and the (C3) A/C Clutch Con-
trol Output circuit at the A/C Compressor Clutch harness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (C3) A/C Clutch Control
Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
4.A/C COMPRESSOR CLUTCH
Connect the C2 and C9 TIPM harness connectors.
Ignition on, engine not running.
Using the scan tool under the TIPM Actuators, actuate the A/C Clutch.
With a 12-volt test light connected to ground, probe the (C3) A/C Clutch
Control Output circuit at the A/C Compressor Clutch harness connector.
Does the test light illuminate brightly and flash on and off?
Ye s>>
Replace the A/C Compressor Clutch per Service Informa-
tion.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.TOTALLY INTEGRATED POWER MODULE
NOTE: Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors.
Pay particular attention to all Power and Ground circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform the BODY VERIFICATION TEST – VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES - STANDARD PROCEDURE)
Page 783 of 5267
6.TOTALLY INTEGRATED POWER MODULE
NOTE: Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors.
Pay particular attention to all Power and Ground circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform the BODY VERIFICATION TEST – VER 1. (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES - STANDARD PROCEDURE)