
ACCUMULATOR-A/C
DESCRIPTION
The A/C accumulator (5) is mounted in the engine
compartment between the evaporator outlet tube (2)
and the A/C suction line (6). An integral mounting
bracket (4) is used to secure the accumulator to the
dash panel (3). The A/C low side service port (1) is
mountedtothetopoftheA/Caccumulator.
CAUTION: Use only O-ring seals specified for the
vehicle. Failure to use the correct O-ring seal will
cause the refrigerant system connections to leak.
The A/C accumulator has no serviceable parts except
for the rubber O-ring seals, low side service port
valve, cap and secondary retaining clips. The O-ring
seals used on the connections are made from a spe-
cial type of rubber not affected by R-134a refrigerant.
The O-ring seals must be replaced whenever the A/C
accumulator is removed and installed.
The A/C accumulator cannot be repaired and, if faulty
or damaged, it must be replaced.
OPERATION
Refrigerant enters the A/C accumulator (1) mostly as a
low pressure vapor through the inlet tube (2). Any liq-
uid, oil-laden refrigerant falls to the bottom of the can-
ister, which acts as a separator. A desiccant bag (3) is
mounted inside the accumulator canister to absorb
any moisture which may have entered and become
trapped within the refrigerant system. A filter (4) is also
mounted inside the canister to trap any foreign mate-
rial that may have entered the refrigerant system dur-
ing assembly. The low pressure vapor exits the A/C
accumulator through the outlet tube (5). On this
model, the low side service port (6) is located at the
top of the A/C accumulator.
The A/C accumulator cannot be repaired. If the A/C
accumulator is faulty or damaged, or if the A/C com-
pressor has failed, it must be replaced.
REMOVAL
WARNING: Review the warnings and cautions in the front of this section before performing the following
operation (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - WARNINGS) and (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - CAUTIONS).

1. Disconnect and isolate the negative battery cable.
2. Recover the refrigerant from the refrigerant system
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - STANDARD PROCEDURE -
REFRIGERANT RECOVERY).
3. Remove the air filter housing cover to gain access
to the A/C accumulator (9) (Refer to 9 - ENGINE/
AIR INTAKE SYSTEM).
4. Remove the secondary retaining clip (11) from the
spring-lock coupler (1) that secures the A/C suction
line (10) to the accumulator outlet tube (2).
5. Using the proper A/C line disconnect tool, discon-
nect the A/C suction line from the A/C accumulator
and remove and discard the O-ring seals (Refer to
24 - HEATING & AIR CONDITIONING/PLUMBING/
COUPLER-REFRIGERANT LINE - REMOVAL).
6. If equipped, disengage the push-pin type wire har-
ness retainer from the plastic wire harness bracket
located on the side of the A/C accumulator and position the engine wire harness out of the way.
7. Loosen the bolts (8) that secure the A/C accumulator to the bracket (7) located on the dash panel.
8. Remove the secondary retaining clip (4) from the spring-lock coupler (6) that secures the accumulator inlet tube
(3) to the evaporator outlet tube (5).
9. Using the proper A/C line disconnect tool, disconnect the accumulator inlet tube from the evaporator outlet tube
and remove and discard the O-ring seals (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING/COU-
PLER-REFRIGERANT LINE - REMOVAL).
10. Install plugs in, or tape over the opened refrigerant system connections.
11. If the A/C accumulator is being replaced, remove the accumulator mounting bolts and the plastic wire harness
bracket (if equipped) from the accumulator.
INSTALLATION
NOTE: If the A/C accumulator is being replaced, add 60 milliliters (2 fluidounces) of refrigerant oil to the
refrigerant system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
1. If the A/C accumulator (9) is being replaced,
loosely install the accumulator mounting bolts (8)
and the plastic wire harness bracket (if equipped)
on to the accumulator.
2. Position the A/C accumulator onto the bracket
located on the dash panel (7) in the engine com-
partment. Do not tighten the accumulator mounting
bolts at this time.
3. Remove the tape or plugs from the opened refrig-
erant system connections.
4. Lubricate new rubber O-ring seals with clean refrig-
erant oil and install them onto the accumulator tube
fittings (1 and 6). Use only the specified seals as
they are made of a special material for the R-134a
system. Use only refrigerant oil of the type recom-
mended for the A/C compressor in the vehicle.
5. Connect the spring-lock coupler that secures the
accumulator inlet tube (3) to the evaporator outlet
tube (5) and install the secondary retaining clip (4) (Refer to 24 - HEATING& AIR CONDITIONING/PLUMBING/
COUPLER-REFRIGERANT LINE - INSTALLATION).
6. Tighten the accumulator mounting bolts to 4.5 Nꞏm (40 in. lbs.).

COMPRESSOR-A/C
DESCRIPTION
A/C COMPRESSOR
NOTE: Denso 10S17 compressor shown. Visteon
HS-18 compressor similar.
The A/C system on models equipped with the 3.7L,
4.7L, 5.7L and 8.3L engines use a Denso 10S17
reciprocating swash plate-type compressor (1). This
A/C compressor has a fixed displacement of 170 cubic
centimeters (10.3 cubic inches).
The A/C system on models equipped with the 5.9L
diesel engine use a Visteon HS-18 A/C compressor.
This A/C compressor is a 10 cylinder reciprocating
swash plate-type compressor with a fixed displace-
ment of 180 cubic centimeters (10.9 cubic inches).
Both A/C compressors have the suction and discharge
ports (2) located on the compressor cylinder head (3)
at the rear of the compressor and have a label identi-
fying the use of R-134a refrigerant.
HIGH PRESSURE RELIEF VALVE
A high pressure relief valve is located on the A/C compressor. This mechanical valve is designed to vent refrigerant
from the A/C system to protect against damage to the A/C compressor and other A/C system components, caused
by condenser air flow restriction or an overcharge of refrigerant.
OPERATION
A/C COMPRESSOR
The A/C compressor is driven by the engine through an electric clutch, drive pulley and belt arrangement. The A/C
compressor is lubricated by refrigerant oil that is circulated throughout the refrigerant system with the refrigerant.
The A/C compressor draws in low-pressure refrigerant vapor from the A/C evaporator through its suction port. It then
compresses the refrigerant into a high-pressure, high-temperature refrigerant vapor, which is then pumped to the
A/C condenser through the compressor discharge port.
The A/C compressor cannot be repaired and, if faulty or damaged, it must be replaced. The compressor clutch,
pulley and bearing assembly, and clutch field coil are available for service. If an internal failure of the A/C compres-
sor has occurred, the A/C accumulator must also be replaced.
HIGH PRESSURE RELIEF VALVE
The high pressure relief valve vents refrigerant from the A/C system when adischarge pressure of 3445 to 4135
kPa (500 to 600 psi) or above is reached. The high pressure relief valve closes with a minimum discharge pressure
of 2756 kPa (400 psi) is reached.
The high pressure relief valve vents only enough refrigerant to reduce theA/C system pressure, and then re-seats
itself. The majority of the refrigerant is conserved in the A/C system. If the high pressure relief valve vents refrig-
erant, it does not mean the valve is faulty.
The high pressure relief valve is factory-calibrated and cannot be adjusted or repaired, and must not be removed or
otherwise disturbed. The valve is only serviced as a part of the A/C compressor.

1. Recover the refrigerant from the refrigerant system
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - STANDARD PROCEDURE -
REFRIGERANT SYSTEM RECOVERY).
2. Disconnect and isolate the negative battery cable.
3. Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/BELTS-DRIVE -
REMOVAL).
4. Disconnect the wire harness connector from the
A/C compressor clutch coil connector (4).
5. Remove the bolts (5) that secure the A/C suction
line (1) and the A/C discharge line (3) to the A/C
compressor (2).
6. Disconnect the refrigerant lines from the A/C com-
pressor and remove and discard the seals.
7. Install plugs in, or tape over all of the opened
refrigerant line fittings and the compressor ports.
8. Remove the four bolts (1) that secure the A/C com-
pressor (2) to the cylinder block (3).
9. Remove the A/C compressor from the engine
compartment.
INSTALLATION
3.7L/4.7L ENGINES
NOTE: If a replacement A/C compressor is being installed, be certain to check the refrigerant oil level. See
Refrigerant Oil Level in this group for the procedures. Use only refrigerant oil of the type recommended for
the compressor in the vehicle.

1. Position the A/C compressor (2) onto the accessory
mounting bracket (4).
2. Install and tighten the bolts in the following
sequence:
Install bolt (3) and hand tighten.
Install bolt (6) and hand tighten.
Install bolt (1) and hand tighten.
Tightened bolt (3) to 40 Nꞏm (30 ft. lbs.).
Tightened bolt (6) to 55 Nꞏm (41 ft. lbs.).
Tightened bolt (1) to 55 Nꞏm (41 ft. lbs.).
Tightened bolt (5) to 55 Nꞏm (41 ft. lbs.).
3. Remove the tape or plugs from the opened refrig-
erant line fittings and the compressor ports.
4. Lubricate new seals with clean refrigerant oil and
install them onto the refrigerant line fittings. Use
only the specified seals as they are made of a spe-
cial material for the R-134a system. Use only
refrigerant oil of the type recommended for the A/C
compressor in the vehicle.
5. Install the A/C suction line (5) and the A/C dis-
charge line (9) onto the A/C compressor (6).
6. Install the nuts (4) that secure the refrigerant lines
to the A/C compressor. Tighten the nuts to 20 Nꞏm
(15 ft. lbs.).
7. Install the accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/BELTS-DRIVE - INSTAL-
LATION).
8. Reconnect the negative battery cable.
9. Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE).
10. Charge the refrigerant system (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE - REFRIGERANT SYSTEM CHARGE).
5.7L ENGINE
NOTE: Be certain to check the refrigerant oil level if the A/C compressor isbeing replaced. See Refrigerant
Oil Level in this group for the procedures. Use only refrigerant oil of the type recommended for the A/C
compressor in the vehicle.

1. Position the A/C compressor (2) into the engine
compartment.
2. Install and tighten the bolts that secure the A/C
compressor to the mounting bracket (4) in the fol-
lowing sequence:
Install the two lower bolts (1) and hand tighten.
Install the rear bolt (3) and hand tighten.
Tightenthetwolowerboltsto40Nꞏm(30ft.
lbs.).
Tighten the rear bolt to 55 Nꞏm (41 ft. lbs.).
3. Install the generator support bracket (Refer to 8 -
ELECTRICAL/CHARGING/GENERATOR -
INSTALLATION).
4. Remove the tape or plugs from the opened refrig-
erant line fittings and the compressor ports.
5. Lubricate new O-rings and dual plane seals with
clean refrigerant oil and install them onto the refrig-
erant line fittings. Use only the specified seals as
they are made of a special material for the R-134a
system. Use only refrigerant oil of the type recom-
mended for the A/C compressor in the vehicle.
6. Install the A/C discharge line (1) and the A/C suc-
tion line (5) onto the A/C compressor (6).
7. Install the nuts (4 and 7) that secure the refrigerant
lines to the A/C compressor. Tighten the nuts to 20
Nꞏm (15 ft. lbs.).
8. Connect the wire harness connector to the clutch
field coil connector and the A/C pressure trans-
ducer (8).
9. Install the accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/BELTS-DRIVE - INSTAL-
LATION).
10. Reconnect the negative battery cable.
11. Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM EVAC-
UATE).
12. Charge the refrigerant system (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE - REFRIGERANT SYSTEM CHARGE).
5.9L DIESEL ENGINE
NOTE: Be certain to check the refrigerant oil level if the A/C compressor isbeing replaced. See Refrigerant
Oil Level in this group for the procedures. Use only refrigerant oil of the type recommended for the A/C
compressor in the vehicle.

1. Position the A/C compressor (2) onto the mounting
bracket (3) located on the right side of the cylinder
block (4).
2. Install and hand tighten the four bolts (1) that
secure the A/C compressor to the mounting
bracket.
3. Tighten the bolts that secure the A/C compressor to
themountingbracketto23Nꞏm(17ft.lbs.).
4. Remove the tape or plugs from the opened refrig-
erant line fittings and the compressor ports.
5. Lubricate new seals with clean refrigerant oil and
install them onto the refrigerant line fittings. Use
only the specified seals as they are made of a spe-
cial material for the R-134a system. Use only
refrigerant oil of the type recommended for the A/C
compressor in the vehicle.
6. Install the A/C suction and discharge line assembly
(2) onto the A/C compressor (3).
7. Install the bolt (1) that secures the refrigerant line
assembly to the A/C compressor. Tighten the bolt
to 23 Nꞏm (17 ft. lbs.).
8. Connect the wire harness to the clutch field coil
wire lead connector (4).
9. Install the accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/BELTS-DRIVE - INSTAL-
LATION).
10. Reconnect the negative battery cable.
11. Evacuate the refrigerant system (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD
PROCEDURE - REFRIGERANT SYSTEM EVACUATE).
12. Charge the refrigerant system (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE - REFRIGERANT SYSTEM CHARGE).
8.3L ENGINE
NOTE: Be certain to check the refrigerant oil level if the A/C compressor isbeing replaced. See Refrigerant
Oil Level in this group for the procedures. Use only refrigerant oil of the type recommended for the A/C
compressor in the vehicle.

1. Position the A/C compressor (2) into the engine
compartment.
2. Install and hand tighten the four bolts (1) that
secure the A/C compressor to the cylinder block
(3).
3. Tighten the bolts that secure the A/C compressor to
the cylinder block to 23 Nꞏm (17 ft. lbs.).
4. Remove the tape or plugs from the opened refrig-
erant line fittings and the compressor ports.
5. Lubricate new seals with clean refrigerant oil and
install them onto the refrigerant line fittings. Use
only the specified seals as they are made of a spe-
cial material for the R-134a system. Use only
refrigerant oil of the type recommended for the A/C
compressor in the vehicle.
6. Install the A/C suction line (1) and the A/C dis-
charge line (3) onto the A/C compressor (2).
7. Install the bolts (5) that secure the refrigerant lines
to the A/C compressor. Tighten the bolts to 20 Nꞏm
(15 ft. lbs.).
8. Connect the wire harness connector to the A/C
compressor clutch coil connector (4).
9. Install the accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/BELTS-DRIVE - INSTAL-
LATION).
10. Reconnect the negative battery cable.
11. Evacuate the refrigerant system (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD
PROCEDURE - REFRIGERANT SYSTEM EVACUATE).
12. Charge the refrigerant system (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO-
CEDURE - REFRIGERANT SYSTEM CHARGE).