Î
(#'
)
13-138Manual Transmission
Gearshift Mechanism Replacement
’06 model
’07-09 models COTTER PINS
WASHER
(WHITE)
LOCK PINS
(P/N 08C30-B0234M) SHIFT CABLE
CLIP
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
SHIFT CABLE BRACKET
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT LEVER HOUSING SHIFT LEVER KNOB
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)SHIFT
CABLE
CLIP
A A
LOCKNUT
10x1.25mm
9N·m
(0.9 kgf·m,
7lbf·ft) (P/N 08C30-B0234M)
WASHER
(WHITE)
WASHER
WASHER
NOTE:
Make sure not to get any silicone grease on the terminal part of the c onnectors and switches, especially if you have
silicone grease on your hands or gloves.
When installing the shift cables (transmission side), position the paint mark (A) facing the upward.
Replace.
Replace.
Replace.
08/08/21 14:48:45 61SNR030_130_0140
ProCarManuals.com
DYNOMITE -2009-
´
µ
(#'
/)
Automatic Transmission
Automatic TransmissionA/T Gear Position Indicator
A/T Interlock System.............................................. .....
...................... ............
......................
................................... ................................
.................................................... .........................................
..............................................
.......................................................... ...........................................
...........................................
.......................................................... ...........................................
.......................................................... ...........................................
.......................................................... ...........................................
...........................................
...........................................
..............................
..............................
..................................
......................................... ...................................... ............................. .......
.......................... ................
.................................. .............................. .....
...........................
.............................
..............................................
.....
...................... ............
......................
................................... ................................
.................................................... .........................................
..............................................
.......................................................... ...........................................
...........................................
.......................................................... ...........................................
.......................................................... ...........................................
.......................................................... ...........................................
...........................................
...........................................
..............................
..............................
..................................
......................................... ...................................... ............................. .......
.......................... ................
.................................. .............................. .....
...........................
.............................
Special Tools . 14-2
General Troubleshooting Information . 14-3
DTC Troubleshooting Index . 14-9
Symptom Troubleshooting Index . 14-13
Component Location Index . 14-25
System Description . 14-26
DTC Troubleshooting . 14-80
Road Test . 14-208
Stall Speed Test . 14-210
Pressure Test . 14-211
Shift Solenoid Valve
Test . 14-215
Replacement . 14-217
Shift Solenoid Wire Harness Replacement . 14-217
A/T Clutch Pressure Control Solenoid Valve A
Test . 14-219
Replacement . 14-221
A/T Clutch Pressure Control Solenoid Valve B
Test . 14-222
Replacement . 14-226
A/T Clutch Pressure Control Solenoid Valve C
Test . 14-224
Replacement . 14-226
Input Shaft (Mainshaft) Speed Sensor Replacement . 14-227
Output Shaft (Countershaft) Speed Sensor Replacement . 14-227
2nd Clutch Transmission Fluid Pressure Switch Replacement . 14-228
3rd Clutch Transmission Fluid Pressure Switch Replacement . 14-228
ATF Temperature Sensor Test/Replacement . 14-229
ATF Level Check . 14-231
ATF Replacement . 14-232
Transmission Removal . 14-233
Drive Plate Removal and Installation . 14-242
Transmission Installation . 14-242
ATF Cooler Hose Replacement . 14-253
Shift Lever Removal . 14-254
Shift Lever Installation . 14-255
Shift Lever Disassembly/Reassembly . 14-256
Shift Cable Replacement . 14-257
Shift Cable Adjustment . 14-259 ......................
.......................................... .............
........................................... ..................
.........................
...........................................
.........................
........................................... ......................
.......................................... .............
........................................... ..................
.........................
...........................................
.........................
...........................................
Component Location Index . 14-263
Circuit Diagram . 14-264
Transmission Range Switch Test . 14-265
Transmission Range Switch
Replacement . 14-267
A/T Gear Position Indicator Panel Light Harness Replacement . 14-269
Paddle Shifter (Upshift Switch) Circuit Troubleshooting . 14-270
Replacement . 14-276
Paddle Shifter (Downshift Switch) Circuit Troubleshooting . 14-273
Replacement . 14-277
......................
..........................................
.....................................
..................................... ........................... ............
................... ....
.................................. ...................
......................
..........................................
.....................................
..................................... ........................... ............
................... ....
.................................. ...................
Component Location Index . 14-278
Circuit Diagram . 14-279
Shift Lock System Circuit
Troubleshooting . 14-280
Key Interlock System Circuit Troubleshooting . 14-285
Shift Lock Solenoid Test . 14-287
Shift Lock Solenoid Replacement . 14-287
Shift Lock Stop Replacement . 14-288
Shift Lock Stop Cushion Replacement . 14-288
Park Pin Switch Test . 14-289
Park Pin Switch Replacement . 14-269
08/08/21 14:37:02 61SNR030_140_0002
ProCarManuals.com
DYNOMITE -2009-
ØÚÓ
Î
How to Troubleshoot Circuits at the PCM
Connectors
14-5
A
D E
B
A
C A
D
B
C
A
NOTE: The PCM overwrites data and monitors the EVAP
system for about 30 minutes after the ignition switch is
turned to LOCK (0) or ACC (I). Jumping the SCS line
after turning the ignition switch to LOCK (0) or ACC (I)
cancels this function. Disconnecting the PCM during
this function, without jumping the SCS line first, can
damage the PCM.
1. Make sure the ignition switch is turned to LOCK (0), then jump the SCS line with the HDS.
2. Remove the cover (A).
3. Lift up the under-hood fuse/relay box (D).
4. Remove the coolant reservoir (E). Disconnect PCM connectors A, B, and C, and probe the terminals
from the terminal side of the connectors.
NOTE: PCM connectors A, B, and C have symbols
(A= , B= , C= ) embossed on them for
identification. 5. When diagnosis/troubleshooting is done at the
PCM connector, use the terminal test port (A) above
the terminal you need to check.
6. Connect one side of the patch cord’s terminals (A) to a commercially available digital multimeter (B),
and connect the other side cord’s terminals (C) to a
commercially available banana jack (Pomona
Electronics Tool No. 3563 or equivalent) (D).
7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force the
tips into the terminals.
For accurate results, always use the pin probe (male).
To prevent damage to the connector terminals, do not insert test equipment
probes, paper clips, or other substitutes as
they can damage the terminals. Damaged
terminals cause a poor connection and an
incorrect measurement.
Do not puncture the insulation on a wire. Punctures can cause poor or intermittent
electrical connections.
(cont’d)
08/08/21 14:37:07 61SNR030_140_0007
ProCarManuals.com
DYNOMITE -2009-
Clear A/T DTCs Procedure
OBD StatusHow to End a Troubleshooting Session
(required after any troubleshooting)
Failure Reproduction Technique
14-6Automatic Transmission
General Troubleshooting Information (cont’d)
A
1. Connect the HDS to the DLC (A) located under the
driver’s side of the dashboard.
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the PCM. If it does not, go to the DLC circuit troubleshooting
(see page 11-204).
4. Clear the DTC(s) on the HDS screen.
The OBD status shows the current system status of
each DTC and all of the parameters. This function is
used to see if the technician’s repair was successfully
completed. The results of diagnostic tests for the DTC
are displayed as: PASSED: The on-board diagnosis is successfully completed.
FAILED: The on-board diagnosis has finished but failed.
NOT COMPLETED: The on-board diagnosis was running but is out of the enable conditions of the DTC. NOTE: Reset the PCM with the HDS while the engine is
stopped.
1. Turn the ignition switch to LOCK (0).
2. Turn the ignition switch to ON (II), and wait for 30 seconds.
3. Turn the ignition switch to LOCK (0), and disconnect the HDS from the DLC.
4. Do the PCM idle learn procedure (see page 11-310).
5. Start the engine with the shift lever in P or N, and warm it up to normal operating temperature (the
radiator fan comes on).
6. To verify that the problem is repaired, test-drive the vehicle for several minutes at speeds over 50 km/h
(31 mph) or under the same conditions as those
indicated by the freeze data.
Make sure to follow these points while the vehicle is
raised on a lift for the test-drive. Disable the VSA by pressing the VSA OFF switch.
VSA DTC’s may come on when test-driving on a lift. If the VSA DTC(s) come on, clear the DTC(s) with the
HDS.
08/08/21 14:37:07 61SNR030_140_0008
ProCarManuals.com
DYNOMITE -2009-
SymptomProbable cause(s) Notes
14-12Automatic Transmission
Symptom Troubleshooting Index (cont’d)
Shift lever cannot
be moved from P
while pressing on
the brake pedal
Accelerator pedal position sensor
circuit
Accelerator pedal position sensor
defective
Brake pedal position switch circuit
Brake pedal position switch
defective
Shift lock solenoid defective
Shift lock solenoid control circuit
Shift lock mechanism defective
Throttle body defective
Transmission range switch ATPP
switch stuck OFF
Transmission range switch ATPP
switch line opened Inspect the APP Sensor signal (see page 11-268).
Troubleshoot the shift lock system circuit
(see page 14-280).
Test the shift lock solenoid (see page 14-287).
Inspect the transmission range switch (see page
14-265).
Ignition switch
cannot be moved
from ACCESSORY
(I) to LOCK (0) (key
is pushed in, the
shift lever in P) Interlock control system circuit
Key interlock solenoid stuck ON
Park pin switch stuck OFF
Transmission range switch
Troubleshoot the key interlock system circuit
(see page 14-285).
Inspect the transmission range switch (see page
14-265).
HDS does not
communicate with
the PCM or the
vehicle DLC circuit error Troubleshoot the DLC circuit (see page 11-204).
08/08/21 14:37:08 61SNR030_140_0014
ProCarManuals.com
DYNOMITE -2009-
SymptomProbable cause(s) Notes
14-13
Engine runs, but
vehicle does not
move in any gear
1.
2.
3.
4.
5.
6.
7.
8.
9.
10. Low ATF level
Shift cable broken or out of
adjustment
Connection between the shift
cable and transmission or
body is worn
ATF pump worn or binding
Regulator valve stuck or
spring worn
ATF strainer clogged
Mainshaft worn or damaged
Final gears worn or damaged
Transmission-to-engine
assembly error
Axle disengaged Check the ATF level, and check the ATF cooler lines
for leaks and loose connections. If necessary, clean
the ATF cooler lines.
Check for a loose shift cable at the shift lever and
the selector control lever.
Improper alignment of ATF pump and torque
converter housing may cause ATF pump seizure.
The symptoms are mostly an rpm-related ticking
noise or a high pitched squeak.
Check the line pressure.
Be careful not to damage the torque converter
housing when replacing the main ball bearing. You
may also damage the ATF pump when you torque
down the main valve body. This will result in ATF
pump seizure if not detected. Use the proper tools.
Install the main seal flush with the torque converter
housing. If you push it into the torque converter
housing until it bottoms out, it will block the fluid
return passage and result in damage.
Check the ATF strainer for debris. If the ATF
strainer is clogged with particles of steel or
aluminum, inspect the ATF pump. If the ATF pump
is OK, find the damaged components that caused
the debris. If no cause for contamination is found,
replace the torque converter.
Inspect the differential pinion gears for wear. If the
differential pinion gears are worn, replace the
differential assembly, replace the ATF strainer,
thoroughly clean the transmission, and clean the
torque converter, cooler, and lines.
Vehicle moves in R,
but not in D, S, or
1st in S 1.
2.
3.1st accumulator defective
1st gears worn or damaged
1st clutch defective Check the 1st clutch pressure.
Inspect the clutch piston, the clutch piston check
valve, and the O-rings. Check the spring retainer
and the retainer seal for wear and damage. Inspect
the clearance between the clutch end-plate and the
top disc. If the clearance is out of tolerance, inspect
the clutch discs and the plates for wear and
damage. If the discs are worn or damaged, replace
them as a set. Inspect the clutch wave-plate height.
If the height is out of tolerance, replace the wave-
plate. If the discs and the plates are OK, adjust the
clearance with the clutch end-plate.
Inspect the 1st clutch feed pipe. If the 1st clutch
feed pipe is scored, replace the end cover.
Replace the secondary shaft if the bushing for the
1st clutch feed pipe is loose or damaged.
Check the 1st accumulator piston, the O-ring, and
the springs in the regulator valve body for wear
and damage.
(cont’d)
08/08/21 14:37:08 61SNR030_140_0015
ProCarManuals.com
DYNOMITE -2009-
SymptomProbable cause(s) Notes
14-16Automatic Transmission
Symptom Troubleshooting Index (cont’d)
Poor acceleration;
flares when
starting off in D, S,
and R; stall speed
lowinDandSin
1st and 2nd
1.
2.
3.
4.
5.Shift solenoid valve E defective
Torque converter one-way
clutch defective
Engine output low
Torque converter clutch piston
defective
Lock-up shift valve defective Check for a stored DTC, and check for loose
connectors.
Inspect shift solenoid valve E for seizure, and the
O-rings for wear and damage.
Replace the torque converter.
Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
Poor acceleration;
flares when
starting off in D, S,
and R; stall speed
low in R 1.
2.
3.
4.Torque converter one-way
clutch defective
Engine output low
Torque converter clutch piston
defective
Lock-up shift valve defective Replace the torque converter.
Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
Engine idle
vibration 1.
2.
3.
4.
5.
6.
7.Low ATF level
Shift solenoid valve E defective
Drive plate defective or
transmission misassembled
Engine output low
Torque converter clutch piston
defective
ATF pump worn or binding
Lock-up shift valve defective Check the ATF level, and check the ATF cooler lines
for leakage and loose connections. If necessary,
clean the ATF cooler lines.
Improper alignment of ATF pump and torque
converter housing may cause ATF pump seizure.
The symptoms are mostly an rpm-related ticking
noise or a high pitched squeak.
Inspect the ATF strainer for clogging with particles
of steel or aluminum. If the ATF strainer is clogged,
replace it, and clean the torque converter, cooler,
and lines.
Check for a stored DTC, and check for loose
connectors.
Inspect shift solenoid valve E for seizure, and the
O-rings for wear and damage.
Check for a misinstalled/damaged drive plate.
Check that the idle rpm in gear is the specified idle
speed. If the idle speed is correct, adjust the engine
and the transmission mounts.
Replace the torque converter.
Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
08/08/21 14:37:09 61SNR030_140_0018
ProCarManuals.com
DYNOMITE -2009-
SymptomProbable cause(s) Notes
14-18Automatic Transmission
Symptom Troubleshooting Index (cont’d)
Late shift after
shifting from N to
D and S, or
excessive shock
when shifted into
DandS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15. Shift solenoid valve E
defective
A/T clutch pressure control
solenoid valve A defective
A/T clutch pressure control
solenoid valve B defective
A/T clutch pressure control
solenoid valve C defective
Shift cable broken or out of
adjustment
Connection between the shift
cable and transmission or
body is worn
Input shaft (mainshaft) speed
sensor defective
Output shaft (countershaft)
speed sensor defective
ATF temperature sensor
defective
Foreign material in separator
plate orifice
Servo control valve defective
1st accumulator defective
1st check ball stuck
Lock-up shift valve defective
1st clutch defective Check for a stored DTC, and check for loose
connectors.
Inspect shift solenoid valve E for seizure, and the
O-rings for wear and damage.
Inspect the A/T clutch pressure control solenoid
valve filter/gasket and the O-rings for wear and
damage, and inspect the solenoid valves for
seizure.
Check the input shaft (mainshaft) speed sensor and
the output shaft (countershaft) speed sensor
installation.
Check for a loose shift cable at the shift lever and
the selector control lever.
Check the 1st clutch pressure.
Inspect the clutch piston, the clutch piston check
valve, and the O-rings. Check the spring retainer
and the retainer seal for wear, damage, and peeling.
Inspect the clearance between the clutch end-plate
and the top disc. If the clearance is out of tolerance,
inspect the clutch discs and the plates for wear and
damage. If the discs are worn or damaged, replace
them as a set. Inspect the clutch wave-plate height.
If the height is out of tolerance, replace the wave-
plate. If the discs and the plates are OK, adjust the
clearance with the clutch end-plate.
Check for a clogged orifice in the separator plate. If
the orifice is clogged, remove it and clean the
separator plate orifice.
Check the servo control valve in the main valve
body for free movement, and check the servo
control valve spring for wear and damage.
Inspect the 1st clutch feed pipe. If the 1st clutch
feed pipe is scored, replace the end cover.
Replace the secondary shaft if the bushing for the
1st clutch feed pipe is loose or damaged.
Check the 1st accumulator piston, the O-ring, and
the springs in the regulator valve body for wear
and damage.
Check the lock-up shift valve in the regulator valve
body for free movement, and check the lock-up
shift valve spring for wear and damage.
08/08/21 14:37:09 61SNR030_140_0020
ProCarManuals.com
DYNOMITE -2009-