2005 YAMAHA VX110 Service Manual

9-4
E
TRBL
ANLS
TROUBLE ANALYSIS
TROUBLE ANALYSIS
NOTE:
Before consulting the “TROUBLE ANALYSIS CHART,” check the following items.
1. Check that the battery is charged and that its specified gravity is within specification.
2. Check that there are no incorrect wiring connections.
3. Check that all wiring connections are properly secured and that they are not rusty.
4. Check that the engine shut-off cord (lanyard) is connect to the engine shut-off switch.
5. Check that fuel is reaching the fuel rail.
TROUBLE ANALYSIS CHART
Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
FUEL SYSTEM
Fuel tank 4
Fuel tank breather hose 4
Fuel hose 4
Fuel filter 4
Fuel pump 4
Fuel rail 4
Fuel injectors 4
Trolling speed 3
Air filter 3
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9-5
E
TRBL
ANLS
TROUBLE ANALYSIS
POWER UNIT
Compression 5
Cylinder head gaskets 5
Cylinder block 5
Crankcase 5
Piston rings 5
Pistons 5
Bearings 5
Valve(s) and valve seat(s) 5
Valve clearance adjusting
pad(s)3
Camshaft(s) 5
Timing chain 5
Oil pump 5
Engine oil 3
Oil filter 3
Oil pressure switch 7
Bearing housing 5
Drive couplings 5
Rubber coupling 5
Pilot water hose 5
Water hose 5
Water passage 5 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
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9-6
E
TRBL
ANLS
TROUBLE ANALYSIS
JET PUMP UNIT
Duct 6
Impeller 6
Intake grate 6
Bearings 6
Water inlet hose 6
Bilge hose 6
Bilge strainer 3
Bilge hose joint 6
ELECTRICAL
Ignition system, fuel control system
Pickup coils 7
ECM 7
Ignition coils 7
Slant detection switch 7
Engine stop switch 7
Engine shut-off switch 7
Spark plugs 3
Main and fuel pump relay 7
Electronic control throttle
valve relay7
Thermoswitch 7
Sensor assembly 7
Engine temperature
sensor7
Throttle body assembly
(throttle position sensor)7
Accelerator position
sensor7
Cam position sensor 7 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
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9-7
E
TRBL
ANLS
TROUBLE ANALYSIS
Starting system
Start switch 7
Starter relay 7
Starter motor 7
Charging system
Lighting coil 7
Rectifier/regulator 7
Fuses 7
Battery leads—
Battery 3
Remote control system (Deluxe model only)
Remote control unit 7
HULL AND HOOD
Steering column 8
Water lock 8
Exhaust hose 8
Muffler 8
Drain plugs 8 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
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9-8
E
TRBL
ANLS
TROUBLE ANALYSIS
SELF-DIAGNOSIS
With the engine running, press the select but-
ton 1
for 8 seconds and check if an error code
is indicated on the multifunction meter.
If the Yamaha Diagnostic System is not used
to check the symptoms listed in the table, the
error codes can be checked easily with the
self-diagnosis in the multifunction meter. How-
ever, if there are numerous error codes dis-
played, be sure to check them with the
Yamaha Diagnostic System.Code Symptom
01 Normal
13 Pickup coil malfunction
15Engine temperature sensor
malfunction
19 Incorrect battery voltage
23Intake air temperature sensor
malfunction
24 Cam position sensor malfunction
29Intake air pressure sensor
malfunction
47 Slant detection switch malfunction
48 Incorrect data transmission
55 Steering switch malfunction
112–
123Electronic control throttle system
malfunction
124–
128Throttle position sensor
malfunction
129Electronic control throttle system
malfunction
131–
135Accelerator position sensor
malfunction
136–
139Electronic control throttle system
malfunction
141–
145Electronic control throttle system
malfunction1
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WIRING DIAGRAM
VX110 Sport
1Battery
2Starter motor
3Fuse (30 A)
4Fuse (20 A)
5Fuse (3 A)
6Fuse (10 A)
7Fuse (10 A)
8Starter relay
9Main and fuel pump relay
0Electronic control throttle valve relay
ASlant detection switch
BIgnition coil
CSpark plug
DCam position sensor
ESensor assembly
(intake air pressure and intake air tempera-
ture)
FEngine temperature sensor
GThermoswitch (engine)
HThermoswitch (exhaust)
IOil pressure switch
JFuel injector
KECM
LRectifier/regulator
MThrottle body assembly
NAccelerator position sensor
OPickup coil
PLighting coil
QBuzzer
RElectric fuel pump
SSteering sensor
TFuel sender
USpeed sensor
VMultifunction meter
WStart switch
XEngine stop switch
YEngine shut-off switch
ÈTo tachometerColor code
B: Black
Br : Brown
G: Green
Gy : Gray
L: Blue
O : Orange
P: Pink
R: Red
W: White
Y : Yellow
B/G : Black/green
B/O : Black/orange
B/R : Black/red
B/W : Black/white
B/Y : Black/yellow
G/B : Green/black
G/O : Green/orange
G/R : Green/red
G/Y : Green/yellow
L/R : Blue/red
P/G : Pink/green
P/W : Pink/white
Pu/B : Purple/black
Pu/G : Purple/green
Pu/R : Purple/red
Pu/Y : Purple/yellow
R/W : Red/white
R/Y : Red/yellow
W/B : White/black
W/L : White/blue
W/R : White/red
Y/G : Yellow/green
Y/W : Yellow/white
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WIRING DIAGRAM
VX110 Deluxe
1Battery
2Starter motor
3Fuse (30 A)
4Fuse (20 A)
5Fuse (3 A)
6Fuse (10 A)
7Fuse (10 A)
8Starter relay
9Main and fuel pump relay
0Electronic control throttle valve relay
ASlant detection switch
BIgnition coil
CSpark plug
DCam position sensor
ESensor assembly
(intake air pressure and intake air tempera-
ture)
FEngine temperature sensor
GThermoswitch (engine)
HThermoswitch (exhaust)
IOil pressure switch
JFuel injector
KRemote control unit
LAntenna
MECM
NRectifier/regulator
OThrottle body assembly
PAccelerator position sensor
QPickup coil
RLighting coil
SBuzzer
TElectric fuel pump
USteering sensor
VFuel sender
WSpeed sensor
XMultifunction meter
YStart switch
ZEngine stop switch
[Engine shut-off switch
ÈTo entry box
ÉTo tachometerColor code
B: Black
Br : Brown
G: Green
Gy : Gray
L: Blue
O : Orange
P: Pink
R: Red
W: White
Y : Yellow
B/G : Black/green
B/O : Black/orange
B/R : Black/red
B/W : Black/white
B/Y : Black/yellow
G/B : Green/black
G/O : Green/orange
G/R : Green/red
G/Y : Green/yellow
L/B : Blue/black
L/R : Blue/red
L/Y : Blue/yellow
P/G : Pink/green
P/W : Pink/white
Pu/B : Purple/black
Pu/G : Purple/green
Pu/R : Purple/red
Pu/Y : Purple/yellow
R/W : Red/white
R/Y : Red/yellow
W/B : White/black
W/L : White/blue
W/R : White/red
Y/G : Yellow/green
Y/W : Yellow/white
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