2005 YAMAHA VX110 wiring

2-10
ESPECTIGHTENING TORQUES
TIGHTENING TORQUES
SPECIFIED TORQUES
Part to tightenedPart
nameThread
sizeQ’tyTightening torque
RemarksRefer to
page
Nmkgfmftlb
Fuel system
Retainer/fuel pump
module1st
Nut—93.20.322.3
4-1
2nd 6.4 0.64 4.6
Fuel filler neck/rubber seal Nut—1 5.9 0.59 4.3 4-1
Fuel filter hose clamp——2 3.7 0.37 2.7 4-1
Air filter case cover Screw M52 1.2 0.12 0.9
572LT4-7
4 1.5 0.15 1.1
Air filter case Bolt M8 4 17 1.7 12 4-7
Air filter case bracket Nut—4 15 1.5 11 4-7
Air intake hose clamp——1 2.5 0.25 1.8 4-7
Throttle cable Nut—1 6.5 0.65 4.7 4-7
Accelerator position sensor Nut—2 17 1.7 12 4-7
Throttle body assembly Bolt M8 4 13 1.3 9.4 4-10
Intake manifold1st
Bolt M6 28.80.886.4
242LT4-7
2nd 18 1.8 13
Intake manifold bracket/
wiring harness bracket 11st
Bolt M8 215 1.5 11
271LT4-7
2nd 39 3.9 28
Fuel rail Bolt M8 2 13 1.3 9.4 4-10
Sensor assembly Screw M5 2 3.5 0.35 2.5 4-10
Engine
Engine unit Bolt M8 4 17 1.7 12
271LT5-1
Oil filter——1171.712
E3-17
Coupling cover Bolt M6 1 7.8 0.78 5.6
572LT5-1
Thermoswitch (exhaust) Bolt M6 2 7.6 0.76 5.5
572LT5-8
Outer exhaust joint
clamp1st
——23.40.342.5
5-8
2nd 3.4 0.34 2.5
Inner exhaust joint clamp1st
——23.40.342.5
5-8
2nd 3.4 0.34 2.5
Exhaust pipe 2
*1 1st
Bolt M10 42.0 0.2 1.4242LT5-9 2nd 15 1.5 11
3rd 39 3.9 28
Exhaust pipe end1st
Bolt M6 33.70.372.7
572LT5-10
2nd 7.6 0.76 5.5
Exhaust pipe 11st
Bolt M8 422 2.2 16
242LT5-10 2nd 22 2.2 16
3rd 35 3.5 25
Exhaust manifold1st
Bolt M8 1122 2.2 16
242LT5-11 2nd 22 2.2 16
3rd 35 3.5 25
*1: For details, refer to the tightening procedures in this manual.
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2-12
ESPECTIGHTENING TORQUES
Washer/pickup coil lead and
lighting coil leadBolt M5 1 4.9 0.49 3.5242LT5-36
Pickup coil Bolt M5 2 4.9 0.49 3.5
242LT5-36
Holder (wiring harness) Bolt M6 2 14 1.4 10
242LT5-36
Lighting coil Bolt M6 3 14 1.4 10
242LT5-36
Spark plug——4131.39.4 5-41
Ignition coil Bolt M6 4 7.6 0.76 5.5
572LT5-41
Cam position sensor Bolt M6 1 10 1.0 7.2
572LT5-41
Cooling water pipe1st
Bolt M6 13.70.372.7
5-41
2nd 7.6 0.76 5.5
Cylinder head cover Bolt M6 6 12 1.2 8.7
E5-41
Timing chain tensioner cap bolt Bolt M6 1 10 1.0 7.2 5-43
Timing chain tensioner Bolt M6 2 10 1.0 7.2 5-43
Exhaust camshaft cap Bolt M6 10 10 1.0 7.2
E5-43
Intake camshaft cap Bolt M6 18 10 1.0 7.2
E5-43
Exhaust camshaft sprocket Bolt M7 2 24 2.4 17
E5-43
Intake camshaft sprocket Bolt M7 2 24 2.4 17
E5-43
Cylinder head
*1 Bolt M6 3 10 1.0 7.2
E5-54
1st
Nut—220 2.0 14
E5-54
2nd 140 ±
5°
1st
Nut—320 2.0 14
E5-54
2nd 121 ±
5°
1st
Nut—520 2.0 14
E5-54
2nd 105 ±
5°
Engine temperature sensor——1 15 1.5 11 5-71
Thermoswitch (engine) Bolt M6 2 7.6 0.76 5.5
572LT5-71
Oil pressure switch——1 8.4 0.84 6.1
572LT5-71
Anode cover BoltM6
112 1.2 8.7
271LT5-71
M8 20 2.0 14
Oil pan Bolt M6 15 12 1.2 8.7
572LT5-71
Lower crankcaseBolt M6 10 12 1.2 8.7
572LT5-71
1st
Bolt M9 107.80.785.6
E5-71 2nd Loosen completely
3rd 15 1.5 11
4th 49 ±
5°
Oil pipe Bolt M6 1 12 1.2 8.7
E5-74
Oil filter bolt——1353.525
E5-74
Connecting rod cap1st
Nut—820 2.0 14
M5-80
2nd 120 ±
5°
*1: For details, refer to the tightening procedures in this manual.Part to tightenedPart
nameThread
sizeQ’tyTightening torque
RemarksRefer to
page
Nmkgfmftlb
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2-17
ESPECCABLE AND HOSE ROUTING
K
E2
1
3
4
5
6
7
8
90
D
C
A
B
Ê
ÈÉ
1
2
5
6
7
6
J
A
A
H
I
G
F
0
62 7
K-K
J-J
I-I
H-H
G-G
A-A
B-B
C-C
D-D
E-E
F-F
BB
CC
EE
FF
DD
II
II
GG
H
H
K
KJ
J
A
A
BB
ÈFasten the speed sensor lead, fuel sender lead,
wiring harness, and antenna lead (Deluxe
model only) with plastic tie 1 at the white tape on
the wiring harness.
ÉFasten the steering sensor lead, handlebar
switch lead, multifunction meter lead, and
buzzer lead with plastic tie 2.
ÊTo install the cooling water inlet hose, align the
white paint mark on the hose with the parting
line on the hose joint.
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2-19
ESPECCABLE AND HOSE ROUTING
12
Ð
Ò
Ó
Õ
Î
ÍÌ
È
É
È
É
Ñ
Ô
3
4
5678
4
B
O
P
5
N
C
D
A09H-H
EFGH
I
P
G
G-G
A
BD
F C
E
JJ
M
C
F
I
I
E
DB
A
A
ÏÐ
H
H
G
G
JK
0
Q
L
Ê
Ë
MWater separator
NElectric fuel pump
OOil separator breather hose (to air intake duct)
PWiring harness
QCooling water inlet hose
ÈFasten the steering sensor lead, handlebar
switch lead, multifunction meter lead, and
buzzer lead with plastic tie 2.ÉFasten the speed sensor lead, fuel sender lead,
wiring harness, and antenna lead (Deluxe
model only) with plastic tie 1 at the white tape on
the wiring harness.
ÊDeluxe model
ËSport model
ÌTo remote control unit (Deluxe model only)
ÍFasten the antenna lead and wiring harness
with a plastic tie at the white tape. (Deluxe
model only)
ÎTo engine unit (Deluxe model only)
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2-20
ESPECCABLE AND HOSE ROUTING
12
Ð
Ò
Ó
Õ
Î
ÍÌ
È
É
È
É
Ñ
Ô
3
4
5678
4
B
O
P
5
N
C
D
A09H-H
EFGH
I
P
G
G-G
A
BD
F C
E
JJ
M
C
F
I
I
E
DB
A
A
ÏÐ
H
H
G
G
JK
0
Q
L
Ê
Ë
ÏTo ventilation socket
ÐTo fuel tank
ÑPoint the arrow on the cover toward the fuel
tank.
ÒFasten the fuel hose with a plastic tie.
ÓTo fuse box
ÔFasten the wiring harness with a plastic tie at
the white tape.
ÕTo ECM
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2-23
ESPECCABLE AND HOSE ROUTING
13
90A
C B
88
4567
2
E
D
F
È
É
Í
Ê
Ë
Ì A-A
AA
Î
1Oil separator breather hose (to air intake duct)
2Wiring harness
3Ignition coil lead #1
4Ignition coil lead #2
5Ignition coil lead #3
6Ignition coil lead #4
7Cam position sensor
8Ignition coil
9ECM
0Rectifier/regulator
AOil pressure switch couplerBThermoswitch (exhaust) coupler
CGround lead plate
DWiring harness
EThermoswitch (exhaust) lead
FOil pressure switch lead
ÈFasten the oil separator breather hose (to air
intake duct) at the paint mark with a holder.
É15–25 mm (0.59–0.98 in)
ÊTo fuse box
ËTo multifunction meter
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2-24
ESPECCABLE AND HOSE ROUTING
13
90A
C B
88
4567
2
E
D
F
È
É
Í
Ê
Ë
Ì A-A
AA
Î
ÌTo generator
ÍFasten the thermoswitch (exhaust) lead at the
protective sleeve, the oil pressure switch lead at
the corrugated tube, and the wiring harness at
the tape on the harness with a plastic tie.
Î60–80 mm (2.36–3.15 in)
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2-25
ESPECCABLE AND HOSE ROUTING
D-D
A-A
B-B
0
8
5
C-C
9
5 Ú
Ù
É
È
Ð
DD
5
6
A
A
1
2
7
34
Î
Ó ÒÌÑÑÌÑ
Ì
Ì
Ë Ë
Ê
Ø×Ö Ô
Õ
Í
Ï
C
CB
B
1Ignition coil
2Fuel rail
3Fuel injector coupler
4Throttle body assembly coupler
5Wiring harness
6Engine temperature sensor lead
7Sensor assembly (intake air pressure and intake
air temperature)
8Cam position sensor coupler
9Cam position sensor lead
0Oil pressure switchÈTo engine temperature sensor
ÉTo thermoswitch (engine)
ÊRoute the engine thermoswitch lead and engine
temperature sensor lead through the corrugated
tube.
ËMore than 10 mm (0.39 in)
ÌDo not leave any slack in the lead.
ÍAttach the thermoswitch (engine) coupler to the
bracket.
ÎAttach a joint connector to the bracket.
ÏPass the fuel injector leads under the fuel rail.
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