2005 YAMAHA VX110 Service Manual

7-62
E
–+ELEC
REMOTE CONTROL SYSTEM
(DELUXE MODEL ONLY)
Transmitter registration
1. Register:
Remote control transmitter 1
ID codes can be added or re-registered
by connecting the entry box 2.
Registration steps:
Connect the entry box.
Transmit the ID code from the remote
control transmitter to be registered.
NOTE:
The remote control transmitters can be reg-
istered in any sequence, regardless of
whether they are original equipment or
additional transmitters.
At this time, the system enters the regis-
tration mode to register the first code. All
existing ID codes will be deleted from the
EEPROM.
The “SECURITY” indicator light flashes
when the registration of the ID code has
been completed. (If the registration could
not be completed, the “SECURITY” indi-
cator light comes on. Re-transmit the ID
code.)
After confirming that the registration of
the ID code has been completed using
the “SECURITY” indicator light, transmit
the next ID code.
Register the ID codes for up to five
remote control transmitters.
After ID code registration has been com-
pleted, disconnect the entry box to exit
the registration mode.
Gy
B
12
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7-63
E
–+ELEC
REMOTE CONTROL SYSTEM
(DELUXE MODEL ONLY)
Replacing of the transmitter battery
CAUTION:
Do not allow any water, dust, or dirt to
enter the remote control transmitter case
when replacing the battery.
Make sure that no foreign material is
trapped between the upper case and
lower case of the remote control transmit-
ter during assembly.
1. Remove:
Cover
NOTE:
Loosen the transmitter cover screws in the
sequence shown.
4
1
532 6
2. Install:
Battery 1
NOTE:
Install the battery (CR2016) with the positive
side facing down.
1
3. Install:
Cover
NOTE:
Tighten the transmitter cover screws in the
sequence shown.
T R..
Transmitter cover screw:
0.1 N  m
(0.01 kgf  m, 0.1 ft  lb)
3
6
245 1
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E
HULL
HOOD
CHAPTER 8
HULL AND HOOD
HANDLEBAR .................................................................................................. 8-1
EXPLODED DIAGRAM ............................................................................. 8-1
REMOVAL AND INSTALLATION CHART ................................................ 8-1
SERVICE POINTS .................................................................................... 8-6
Handlebar inspection .......................................................................... 8-6
Handlebar switch inspection ............................................................... 8-6
Handlebar assembly installation ......................................................... 8-6
FRONT HOOD ................................................................................................. 8-8
EXPLODED DIAGRAM ............................................................................. 8-8
REMOVAL AND INSTALLATION CHART ................................................ 8-8
SERVICE POINTS .................................................................................. 8-10
Rivet Installation ................................................................................ 8-10
ENGINE HATCH COVER .............................................................................. 8-11
EXPLODED DIAGRAM ........................................................................... 8-11
REMOVAL AND INSTALLATION CHART .............................................. 8-11
SERVICE POINTS .................................................................................. 8-13
Damper stopper inspection (Deluxe model only) .............................. 8-13
EXPLODED DIAGRAM ........................................................................... 8-14
REMOVAL AND INSTALLATION CHART .............................................. 8-14
SERVICE POINTS .................................................................................. 8-15
Glove compartment assembly installation......................................... 8-15
SHIFT LEVER (DELUXE MODEL ONLY) ..................................................... 8-16
EXPLODED DIAGRAM ........................................................................... 8-16
REMOVAL AND INSTALLATION CHART .............................................. 8-16
HOSES .......................................................................................................... 8-17
EXPLODED DIAGRAM ........................................................................... 8-17
REMOVAL AND INSTALLATION CHART .............................................. 8-17
SERVICE POINTS .................................................................................. 8-19
Cooling water pilot outlet installation ................................................. 8-19
Grommet installation ......................................................................... 8-19
Ventilation hose assembly installation .............................................. 8-19
STEERING COLUMN .................................................................................... 8-20
EXPLODED DIAGRAM ........................................................................... 8-20
REMOVAL AND INSTALLATION CHART .............................................. 8-20
SERVICE POINTS .................................................................................. 8-22
Steering column inspection ............................................................... 8-22
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E
HULL
HOOD
1
2
3
4
5
6
7
8
9
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD .................... 8-23
EXPLODED DIAGRAM ........................................................................... 8-23
REMOVAL AND INSTALLATION CHART .............................................. 8-23
SERVICE POINTS .................................................................................. 8-26
Remote control cables inspection ..................................................... 8-26
Steering cable (jet pump end) installation ......................................... 8-26
Steering cable stopper installation .................................................... 8-26
Shift cable (jet pump end) installation (Deluxe model only) .............. 8-27
Shift cable (shift lever end) installation (Deluxe model only)............. 8-27
Remote control cables adjustment .................................................... 8-27
SEAT AND HAND GRIP................................................................................ 8-28
EXPLODED DIAGRAM ........................................................................... 8-28
REMOVAL AND INSTALLATION CHART .............................................. 8-28
SERVICE POINTS .................................................................................. 8-30
Seat lock assembly inspection .......................................................... 8-30
EXHAUST SYSTEM ...................................................................................... 8-31
EXPLODED DIAGRAM ........................................................................... 8-31
REMOVAL AND INSTALLATION CHART .............................................. 8-31
SERVICE POINTS .................................................................................. 8-34
Exhaust system inspection................................................................ 8-34
Exhaust component parts sub-assembly .......................................... 8-34
Exhaust system installation ............................................................... 8-35
DECK AND HULL.......................................................................................... 8-36
EXPLODED DIAGRAM ........................................................................... 8-36
REMOVAL AND INSTALLATION CHART .............................................. 8-36
ENGINE MOUNT ........................................................................................... 8-38
EXPLODED DIAGRAM ........................................................................... 8-38
REMOVAL AND INSTALLATION CHART .............................................. 8-38
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8-1
E
HULL
HOODHANDLEBAR
HANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR REMOVAL
Follow the left “Step” for removal.
1Screw 4
2Screw 4
3Screw 2
4 Upper handlebar cover 1
5Pad 1
6 Throttle cable 1
7Bolt 4
8 Upper handlebar holder 2
9 Handlebar assembly 1
10 Lower handlebar cover 1
Reverse the removal steps for installation.
LT
242
8 × 48 mm
20 N • m (2.0 kgf
• m, 14 ft
• Ib)
6 × 13 mm
3.7 N • m (0.37 kgf
• m, 2.7 ft
• Ib)
4 × 9 mm
1.1 N • m (0.11 kgf
• m, 0.8 ft
• Ib)
5 × 15 mm
1.1 N • m (0.11 kgf
• m, 0.8 ft
• Ib)
87
1
2
910
5
4
3
6
FWD
AA
LT
572
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8-2
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR REMOVAL
Follow the left “Step” for removal.
1 Handlebar switch coupler 2
2 Plastic tie 1
NOTE:
Fasten the buzzer lead, steering sensor
lead, start switch lead, engine shut-off
switch lead, and multifunction meter lead
with a plastic tie.
3 Corrugated tube 1
4 Grommet 1
4 5
3
4
3
7
2
FWD
6
11
6
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8-3
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
5 Throttle cable 1
NOTE:
Pass the throttle cable and wiring harness
through the grommet, and then fit the grom-
met into the steering column.
6 Handlebar switch lead 1
7 Handlebar assembly 1
Reverse the removal steps for installation.
4 5
3
4
3
7
2
FWD
6
11
6
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