2005 YAMAHA VX110 oil filter

1-7
E
GEN
INFO
SPECIAL SERVICE TOOLS
K
Yamaha diagnostic system
P/N. 60V-85300-02-00
L
Yamaha diagnostic system
P/N. 60V-WS853-03
L
60V-WS853-03
K60V-85300-02-00
REMOVAL AND INSTALLATION
1
Oil filter wrench
P/N. YB-01426
90890-01426
2
Coupler wrench
P/N. YW-06551
90890-06551
3
Sheave holder
P/N. YS-01880-A
90890-01701
4
Rotor puller
P/N. YM-01082
90890-01080
5
Universal magneto and rotor holder
P/N. YU-01235
Rotor holder
P/N. 90890-01235
6
Bearing housing needle bearing installer
(reduction drive gear)
P/N. YB-0611112
34YB-01426
90890-01426YW-06551
90890-06551
YS-01880-A
90890-01701YM-01082
90890-01080
56YU-01235
90890-01235YB-06111
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2-2
ESPEC
PON*: Pump Octane Number = (Motor Octane Number + Research Octane Number)/2
RON*: Research Octane NumberFuel and oil
Fuel type Regular unleaded gasoline
Minimum fuel rating PON* 86
RON* 90
Fuel tank capacity L
(US gal, Imp gal)60 (15.9, 13.2)
Engine oil type 4-stroke motor oil
Engine oil grade API SE, SF, SG, SH, SJ, SL
SAE 10W-30, 20W-40, 20W-50
Engine oil quantity L
(US qt, Imp qt)4.3 (4.5, 3.8)
(without oil filter replacement) L
(US qt, Imp qt)2.0 (2.1, 1.8)
(with oil filter replacement) L
(US qt, Imp qt)2.2 (2.3, 1.9) Item UnitModel
VX110 Sport VX110 Deluxe
GENERAL SPECIFICATIONS
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2-6
ESPECMAINTENANCE SPECIFICATIONS
JET PUMP UNIT
HULL AND HOOD
Fuel pump
Pump type Electrical
Fuel pressure kPa
(kgf/cm
2, psi)320–327 (3.2–3.3, 46–47)
Oil filter
Oil filter type Cartridge type
Oil pump
Oil pump type Trochoid
Rotor tip clearance
(scavenge pump)mm (in) 0.09–0.15 (0.0035–0.0059)
Oil pump housing clearance
Rotor (feed pump) mm (in) 0.09–0.17 (0.0035–0.0067)
Rotor (scavenge pump) mm (in) 0.09–0.15 (0.0035–0.0059)
Item UnitModel
VX110 Sport VX110 Deluxe
Jet pump
Impeller material Stainless steel
Number of impeller blades 3
Impeller pitch angle Degree 21.2
Impeller clearance mm (in) 0.35–0.45 (0.0138–0.0177)
Impeller clearance limit mm (in) 0.6 (0.0236)
Drive shaft runout limit mm (in) 0.3 (0.0118)
Item UnitModel
VX110 Sport VX110 Deluxe
Free play
Throttle lever free play mm (in) 4–7 (0.16–0.28) Item UnitModel
VX110 Sport VX110 Deluxe
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2-10
ESPECTIGHTENING TORQUES
TIGHTENING TORQUES
SPECIFIED TORQUES
Part to tightenedPart
nameThread
sizeQ’tyTightening torque
RemarksRefer to
page
Nmkgfmftlb
Fuel system
Retainer/fuel pump
module1st
Nut—93.20.322.3
4-1
2nd 6.4 0.64 4.6
Fuel filler neck/rubber seal Nut—1 5.9 0.59 4.3 4-1
Fuel filter hose clamp——2 3.7 0.37 2.7 4-1
Air filter case cover Screw M52 1.2 0.12 0.9
572LT4-7
4 1.5 0.15 1.1
Air filter case Bolt M8 4 17 1.7 12 4-7
Air filter case bracket Nut—4 15 1.5 11 4-7
Air intake hose clamp——1 2.5 0.25 1.8 4-7
Throttle cable Nut—1 6.5 0.65 4.7 4-7
Accelerator position sensor Nut—2 17 1.7 12 4-7
Throttle body assembly Bolt M8 4 13 1.3 9.4 4-10
Intake manifold1st
Bolt M6 28.80.886.4
242LT4-7
2nd 18 1.8 13
Intake manifold bracket/
wiring harness bracket 11st
Bolt M8 215 1.5 11
271LT4-7
2nd 39 3.9 28
Fuel rail Bolt M8 2 13 1.3 9.4 4-10
Sensor assembly Screw M5 2 3.5 0.35 2.5 4-10
Engine
Engine unit Bolt M8 4 17 1.7 12
271LT5-1
Oil filter——1171.712
E3-17
Coupling cover Bolt M6 1 7.8 0.78 5.6
572LT5-1
Thermoswitch (exhaust) Bolt M6 2 7.6 0.76 5.5
572LT5-8
Outer exhaust joint
clamp1st
——23.40.342.5
5-8
2nd 3.4 0.34 2.5
Inner exhaust joint clamp1st
——23.40.342.5
5-8
2nd 3.4 0.34 2.5
Exhaust pipe 2
*1 1st
Bolt M10 42.0 0.2 1.4242LT5-9 2nd 15 1.5 11
3rd 39 3.9 28
Exhaust pipe end1st
Bolt M6 33.70.372.7
572LT5-10
2nd 7.6 0.76 5.5
Exhaust pipe 11st
Bolt M8 422 2.2 16
242LT5-10 2nd 22 2.2 16
3rd 35 3.5 25
Exhaust manifold1st
Bolt M8 1122 2.2 16
242LT5-11 2nd 22 2.2 16
3rd 35 3.5 25
*1: For details, refer to the tightening procedures in this manual.
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2-12
ESPECTIGHTENING TORQUES
Washer/pickup coil lead and
lighting coil leadBolt M5 1 4.9 0.49 3.5242LT5-36
Pickup coil Bolt M5 2 4.9 0.49 3.5
242LT5-36
Holder (wiring harness) Bolt M6 2 14 1.4 10
242LT5-36
Lighting coil Bolt M6 3 14 1.4 10
242LT5-36
Spark plug——4131.39.4 5-41
Ignition coil Bolt M6 4 7.6 0.76 5.5
572LT5-41
Cam position sensor Bolt M6 1 10 1.0 7.2
572LT5-41
Cooling water pipe1st
Bolt M6 13.70.372.7
5-41
2nd 7.6 0.76 5.5
Cylinder head cover Bolt M6 6 12 1.2 8.7
E5-41
Timing chain tensioner cap bolt Bolt M6 1 10 1.0 7.2 5-43
Timing chain tensioner Bolt M6 2 10 1.0 7.2 5-43
Exhaust camshaft cap Bolt M6 10 10 1.0 7.2
E5-43
Intake camshaft cap Bolt M6 18 10 1.0 7.2
E5-43
Exhaust camshaft sprocket Bolt M7 2 24 2.4 17
E5-43
Intake camshaft sprocket Bolt M7 2 24 2.4 17
E5-43
Cylinder head
*1 Bolt M6 3 10 1.0 7.2
E5-54
1st
Nut—220 2.0 14
E5-54
2nd 140 ±
5°
1st
Nut—320 2.0 14
E5-54
2nd 121 ±
5°
1st
Nut—520 2.0 14
E5-54
2nd 105 ±
5°
Engine temperature sensor——1 15 1.5 11 5-71
Thermoswitch (engine) Bolt M6 2 7.6 0.76 5.5
572LT5-71
Oil pressure switch——1 8.4 0.84 6.1
572LT5-71
Anode cover BoltM6
112 1.2 8.7
271LT5-71
M8 20 2.0 14
Oil pan Bolt M6 15 12 1.2 8.7
572LT5-71
Lower crankcaseBolt M6 10 12 1.2 8.7
572LT5-71
1st
Bolt M9 107.80.785.6
E5-71 2nd Loosen completely
3rd 15 1.5 11
4th 49 ±
5°
Oil pipe Bolt M6 1 12 1.2 8.7
E5-74
Oil filter bolt——1353.525
E5-74
Connecting rod cap1st
Nut—820 2.0 14
M5-80
2nd 120 ±
5°
*1: For details, refer to the tightening procedures in this manual.Part to tightenedPart
nameThread
sizeQ’tyTightening torque
RemarksRefer to
page
Nmkgfmftlb
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1
2
3
4
5
6
7
8
9
CHAPTER 3
PERIODIC INSPECTION AND ADJUSTMENT
MAINTENANCE INTERVAL CHART .............................................................. 3-1
PERIODIC SERVICE ....................................................................................... 3-2
CONTROL SYSTEM ................................................................................. 3-2
Steering column inspection ................................................................. 3-2
Steering cable inspection and adjustment .......................................... 3-2
Throttle cable inspection and adjustment............................................ 3-4
Shift cable inspection and adjustment (Deluxe model only)................ 3-5
Trolling speed inspection .................................................................... 3-6
FUEL SYSTEM.......................................................................................... 3-7
Fuel line inspection ............................................................................. 3-7
Water separator inspection ................................................................. 3-8
POWER UNIT............................................................................................ 3-8
Valve clearance adjustment ................................................................ 3-8
Engine oil level check........................................................................ 3-14
Engine oil change — using oil changer ............................................. 3-16
Air filter element clean....................................................................... 3-18
Spark plug inspection ........................................................................ 3-20
ELECTRICAL .......................................................................................... 3-22
Battery inspection.............................................................................. 3-22
JET PUMP UNIT ..................................................................................... 3-25
Impeller inspection ............................................................................ 3-25
Water inlet strainer inspection ........................................................... 3-25
BILGE PUMP........................................................................................... 3-26
Bilge strainer inspection .................................................................... 3-26
GENERAL ............................................................................................... 3-26
Drain plug inspection......................................................................... 3-26
Lubrication points .............................................................................. 3-26
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3-1
E
INSP
ADJ
MAINTENANCE INTERVAL CHART
MAINTENANCE INTERVAL CHART
The following chart should be considered strictly as a guide to general maintenance intervals.
Depending on operating conditions, the intervals of maintenance should be changed.
*1: After every use
MAINTENANCE INTERVAL INITIALTHEREAFTER
EVERYPAGE
10 hours 50 hours 100 hours 100 hours 200 hours
ITEM6
months12
months12
months24
months
Spark plug Inspect, clean, adjust 3-20
Lubrication points Lubricate 3-26
Fuel system Inspect3-7
Fuel tank Inspect, clean 3-7
Trolling speed Inspect3-6
Throttle shaft Inspect—
Cooling water passages Flush *1 —
Water inlet strainer Inspect, clean —
Bilge strainer Clean3-26
Impeller Inspect3-25
Jet thrust nozzle angle Inspect, adjust 3-2
Shift cable and
mechanism
(Deluxe model only)Inspect, adjust 3-5
Throttle cable Inspect, adjust 3-4
Stern drain plugs Inspect, replace 3-26
Battery Inspect 3-22
Rubber coupling Inspect—
Engine mount Inspect5-7
Nuts and bolts Inspect—
Air filter Inspect, replace 3-18
Engine oil Replace 3-14
Engine oil filter Replace 3-16
Valve clearance Inspect, adjust 3-8
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3-14
E
INSP
ADJ
POWER UNIT
8. Remove:
Dial gauge
Dial gauge stand
Dial gauge needle
9. Install:
All removed parts
NOTE:
For installation, reverse the removal proce-
dure.
Engine oil level check
1. Check:
Engine oil level
Checking steps:
CAUTION:
When checking the engine oil level on
water, be careful of other watercraft,
boats, swimmers, or obstacles. The
water current or wind can cause the
watercraft to move and lead to a colli-
sion.
When checking the engine oil level on
land, supply water to the cooling water
passages.
Make sure that engine has enough oil
but do not overfill. If there is too little
oil, the engine can be damaged. If there
is too much oil, the air filter can
become saturated with oil, perma-
nently damaging the filter and reduc-
ing engine performance. Follow the
checking procedure carefully.
Make sure that debris or water does
not enter the oil tank filler hole. Debris
or water in the engine oil can cause
serious engine damage.
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