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9-4
E
TRBL
ANLS
TROUBLE ANALYSIS
TROUBLE ANALYSIS
NOTE:
Before consulting the “TROUBLE ANALYSIS CHART,” check the following items.
1. Check that the battery is charged and that its specified gravity is within specification.
2. Check that there are no incorrect wiring connections.
3. Check that all wiring connections are properly secured and that they are not rusty.
4. Check that the engine shut-off cord (lanyard) is connect to the engine shut-off switch.
5. Check that fuel is reaching the fuel rail.
TROUBLE ANALYSIS CHART
Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
FUEL SYSTEM
Fuel tank 4
Fuel tank breather hose 4
Fuel hose 4
Fuel filter 4
Fuel pump 4
Fuel rail 4
Fuel injectors 4
Trolling speed 3
Air filter 3
ProCarManuals.com
Page 338 of 347
9-5
E
TRBL
ANLS
TROUBLE ANALYSIS
POWER UNIT
Compression 5
Cylinder head gaskets 5
Cylinder block 5
Crankcase 5
Piston rings 5
Pistons 5
Bearings 5
Valve(s) and valve seat(s) 5
Valve clearance adjusting
pad(s)3
Camshaft(s) 5
Timing chain 5
Oil pump 5
Engine oil 3
Oil filter 3
Oil pressure switch 7
Bearing housing 5
Drive couplings 5
Rubber coupling 5
Pilot water hose 5
Water hose 5
Water passage 5 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
ProCarManuals.com
Page 339 of 347
9-6
E
TRBL
ANLS
TROUBLE ANALYSIS
JET PUMP UNIT
Duct 6
Impeller 6
Intake grate 6
Bearings 6
Water inlet hose 6
Bilge hose 6
Bilge strainer 3
Bilge hose joint 6
ELECTRICAL
Ignition system, fuel control system
Pickup coils 7
ECM 7
Ignition coils 7
Slant detection switch 7
Engine stop switch 7
Engine shut-off switch 7
Spark plugs 3
Main and fuel pump relay 7
Electronic control throttle
valve relay7
Thermoswitch 7
Sensor assembly 7
Engine temperature
sensor7
Throttle body assembly
(throttle position sensor)7
Accelerator position
sensor7
Cam position sensor 7 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
ProCarManuals.com
Page 340 of 347
9-7
E
TRBL
ANLS
TROUBLE ANALYSIS
Starting system
Start switch 7
Starter relay 7
Starter motor 7
Charging system
Lighting coil 7
Rectifier/regulator 7
Fuses 7
Battery leads—
Battery 3
Remote control system (Deluxe model only)
Remote control unit 7
HULL AND HOOD
Steering column 8
Water lock 8
Exhaust hose 8
Muffler 8
Drain plugs 8 Trouble mode Check elements
ENGINE WILL NOT START
HARD STARTING
ROUGH IDLING
HIGH IDLING
ENGINE STALLS
POOR ACCELERATION
ENGINE WILL NOT STOP
POOR PERFORMANCE
LIMITED ENGINE SPEED
OVERHEATING
LOW OIL PRESSURE
LOOSE STEERING
BILGE INCREASE
IRREGULAR WARNING INDICATION
POOR BATTERY CHARGING
Relative partReference
chapter
ProCarManuals.com