2005 VOLVO S40 Owners Manual

Codes for color and upholstery, etc. The label is located on the passenger's side center door pillar.
3. Loads and Tire Pressures
(on inside of fuel filler door): Canadian models only.
4. Child safety lock
This information is stamped on the rear inside edges of the doors.
5. Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
6. Loads and Tire Pressures U.S. models only
Certain models will only have one decal, depending on the specifications of the vehicle.
7. Vehicle Identification Number (VIN)
1
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
8. Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
1. The Vehicle Identification Number (VIN) should always be quoted in correspondence concerning your vehicle with the retailer and when
ordering parts.
pg. 185 Dimensions and weights
Dimensions and weights
DimensionsLength 175.9 in. (447 cm)
Width 69.7 in. (177 cm)
Height 57.2 in. (145 cm)
Wheelbase 103.9 in. (264 cm)
Front track 60.4/60.9 in. (154/155 cm)
Rear track 60.3/60.8 in. (153/154 cm)
Turning circle 34.9 ft. (10.6 m)
Cargo capacity 15.5 cu. ft. (440 liters)
Category USACanada
Gross vehicle weight FWD
1: 4320 lbs
FWD Turbo: 4320 lbs
AWD
2 Turbo: 4450 lbs 1960 kg
1960 kg
2020 kg
Capacity weight FWD: 800 lbs
AWD: 800 lbs365 kg
365 kg
Permissible axle weight, front FWD: 2380 lbs
FWD Turbo: 2380 lbs
AWD Turbo: 2420 lbs1080 kg
1080 kg
1100 kg
Permissible axle weight, rear FWD: 2130 lbs
FWD Turbo: 2130 lbs
970 kg
970 kg
ProCarManuals.com

AWD Turbo: 2200 lbs1000 kg
Curb weight FWD: 3170 - 3295 lbs
AWD: 3400 - 3460 lbs1446 - 1505 kg
1552 - 1579
Max. roof load All models: 165 lbsAll models: 75 kg
Max. trailer weight (w/o brakes) All models: 1540 lbsAll models: 700 kg
Max. trailer weight (with brakes) All models: 2000 lbsAll models: 900 kg
Max. tongue weight All models: 165 lbsAll models: 75 kg
1. FWD = Front Wheel Drive
2. AWD = All Wheel Drive
CAUTION!
The maximum permissible axle loads and/or the gross vehicle weight must not be exceeded.
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 186 Fuel, oils, and fluids
Specifications and capacities
Category Specification Capacity
Fuel tank Octane rating: Unleaded premium gasoline with
an octane rating AKI of 91, or above. The
minimum octane requirement is AKI 87 (RON
91). 15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume of
15 US gallons (57 liters).
Models with engine code 39 have a fuel tank capacity
of 14.5 US gallons (55 liters). This code is the 6th and
7th digits from the left in your vehicle's VIN number.
See page 184
for the location of the VIN plate.
Engine oil
(with filter
replacement) See page 187
for information on engine oil
specifications. 6.1 US quarts (5.8 liters)
Automatic
transmission
oil JWS
8.19 US quarts (7.75 liters)
Manual
transmission
oil MTF 97309-10
2.2 US quarts (2.1 liters) - non-turbo models
2.1 US quarts (2.0 liters) - turbo models
Coolant Volvo original coolant/antifreeze (50/50 mixture
of water and anti-freeze) 9 US quarts (8.5 liters) - models with automatic
transmission
8.5 US quarts (8.0 liters) - models with manual
transmission
Brake fluid DOT 4+ boiling point >536°F (280°C), P/N
9437433 0.63 US quarts (0.6 liters)
Power
steering
fluid WSS M2C204-A or equivalent
1.3 US quarts (1.2 liters) - system and reservoir
combined
Washer fluid Use washer fluid solvent in cold weather
6.8 US quarts (6.5 liters)
ProCarManuals.com

reservoirconditions.
Air
conditioning
systemRefrigerant - R134a
1.2 lbs. (530 grams)
pg. 187 Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy
Conserving. Your Volvo has been certified to standards using ILSAC oil specification GF-2 5W -30. Volvo
recommends use of oil with a quality rating equal to or higher than ILSAC GF-2. Equivalent and better oils include
ACEA A1, API SJ, SJ/CF, and SJ/Energy conserving. Lower quality oils may not offer the same fuel economy, engine
performance, or engine protection.
Volvo Cars recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine
protection. Consult your Volvo retailer for recommendations on premium or synthetic oils.
Oil additives must not be used.
NOTE: Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at
customer request, at additional charge. Please consult your Volvo retailer.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as SAE 10W -30. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 86° F (30° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
American Petroleum Institute (API) symbol
Extreme engine operation
Synthetic oils meeting SAE 10W -30 and complying with oil quality requirements are recommended for driving in
areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
ProCarManuals.com

driving in mountainous areas.
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
pg. 188 Engine specifications
Engine designation B5244S4 B5244S7B5254T3
Output
kW/rps 125/100 125/100162/83
hp/rpm 168/6000 168/6000218/5000
Torque
Nm/rps 230/73 230/73320/25-80
ft. lbs./rpm 166/4400 166/4400236/1500-4800
No. of cylinders 5 55
Displacement (liters/cubic
inches) 2.44/148.6
2.44/148.62.52/153.8
Bore (mm/in.) 83/3.27 83/3.2783/3.27
Stroke (mm/in.) 90/3.54 90/3.5493.2/3.67
Compression ratio 10.3:1 10.3:19.0:1
Spark plugs
type Volvo kit no. 30650843 Volvo kit no. 30650843Volvo kit no.
30650379
gap inches/mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm
0.027in./0.7mm
tightening torque ft. lbs./Nm 22.5 ft. lbs./30 Nm 22.5 ft. lbs./30 Nm22.5 ft. lbs./30 Nm
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 189 Electrical system
General information
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Bulbs
Please refer to page 155
for a list of the bulbs used in your car.
ProCarManuals.com

Battery
Voltage12 V12 V12 V
Cold start capacity (CCA) 520 A600 A*700 A**
Reserve capacity (RC) 100 min120 min150 min
If the battery must be replaced, replace it with one with the same cold start capacity and reserve capacity as the
original (see the decal on the battery).
* Cars equipped with the High Performance audio system
** Cars equipped with the Premium Sound audio system and/or the Volvo Navigation system
Generator
1 maximum current 120/150 A
Starter motor output 1.4/1.9 kW
1. Dependent on engine type
pg. 190 Three-way catalytic converter
Three-way catalytic converter - general information
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the
hot exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection settings or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.
pg. 191 Volvo programs
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment. If you have misplaced your package, dial:
In the U.S.A. 1-800-638-6586 (1-800-63-VOLVO)
In Canada: 1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence
(A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing
exams, each technician must also have worked in the field for two or more years before a certificate is issued. These
professional technicians are best able to analyze vehicle problems and perform the necessary maintenance procedures
to keep your Volvo at peak operating condition.
pg. 192
ProCarManuals.com

Contents | Top of Page
ProCarManuals.com

2 0 0 5
VOLVO S40
Index
pg. 193-196 Index
Numerics
12 volt socket, in trunk 86
12 volt socket, rear seat54
12 volt sockets44
A
ABS (anti-lock brake system)2
Active yaw control - AYC113
Airbag deployment21
Alarm94
All Wheel Drive110
Antifreeze150
Anti-lock Brake System (ABS)2, 40
Approach lighting61, 89
ASC - speed compensated volume, audio system173
Audio functions171
Audio system - introduction168
Audio system menus, list of181
Audio system overview169
Autolock61
Automatic transmission - Geartronic108
Auxiliary equipment44
AWD110
B
Backrests, rear seat84
Battery drain - avoiding99
Battery maintenance153
Battery replacement154
Battery replacement, remote control91
Battery, conserving electrical current99
Battery, specifications189
Bi -Xenon headlights45, 156
Booster cushion33
ProCarManuals.com

Brake fluid151
Bulbs155
C
Capacities, fluids186
Catalytic converter, three-way190
CD changer179
CD player177
Central locking system, remote controls88
Changing a tire135
Changing oil149
Charge air cooler188
Child restraint anchorages35
Child safety32
Clock setting button38
Cold weather precautions99
Collision status30
Collisions, driving after30
Compact disc care177
Compass in rearview mirror57
Coolant150
Courtesy lighting81
Cruise control49
D
Dimensions185
Disabling the passenger's side front airbag19
Display, instrument panel38
Dolby Surround Pro Logic II172
Door mirrors58
Door open warning42
Driving after a collision30
DSTC44
E
Economical driving98
Electrical current - conserving99
Electrical system189
Electronic Brake Force Distribution (EBD)112
Emergency Brake Assistance - EBA113
Engine compartment148
Engine oil, changing149
Engine specifications188
Environment3
Equalizer, audio system172
F
Federal Clean Air Act146
ProCarManuals.com