2005 TOYOTA AVENSIS heater

C83562
90
11 0
C58905
C70796
Machmarks
C70795
± MANUAL TRANSMISSION/TRANSAXLEDIFFERENTIAL CASE ASSY (E355/E356)
41±81
E355,E356 M/T REPAIR MANUAL (RM867E)
12. ADJUST FRONT DIFFERENTIAL SIDE GEAR
BACKLASH
(a) Fixing the front differential pinion to the front differential
case side. Using a dial indicator, measure the front differ-
ential side gear backlash.
Standard backlash: 0.05 ± 0.2 mm (0.0020 ± 0.0079 in.)
(b) If the backlash is out of the specification, select the front
differential side gear thrust washer and ajust it.
Thrust washer: mm (in.)
Part No.ThicknessMark
41361 ± 282301.00
(0.0397)1
41361 ± 282401.10
(0.0437)2
41361 ± 282501.20
(0.0476)3
41361 ± 282601.30
(0.0516)4
13. INSTALL FRONT DIFFERENTIAL RING GEAR
(a) Using a heater, heart the front differential ring gear to 90
± 100
C (194.0 ± 230.0
F).
(b) Clean the contact surface differential case.
(c) Aligning the both matchmarks, quickly install the front dif-
ferential ring gear to the front differential case.
Torque: 106 N
m (1080 kgf
cm, 77 ft
lbf)
14. INSTALL SPEEDOMETER DRIVE (MTM) GEAR
(a) Install the speedometer drive (MTM) gear to the front dif-
ferential case.

02±4
± PREPARATIONENGINE MECHANICAL
1CD±FTV ENGINE REPAIR MANUAL (RM927E)
(09962±01000)Variable Pin Wrench Arm AssyPARTIAL ENGINE ASSY(1CD±FTV)
(09963±01000)Pin 10PARTIAL ENGINE ASSY(1CD±FTV)
09992±00242Turbocharger Pressure GaugePARTIAL ENGINE ASSY(1CD±FTV)
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)CYLINDER HEAD ASSY(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
08826±00100ºSeal Packing 1282B,º
THREE BOND 1282B or equivalent
(FIPG)PARTIAL ENGINE ASSY(1CD±FTV)
08833±00070ºAdhesive 1324,º
THREE BOND 1324 or equivalentCYLINDER HEAD ASSY(1CD±FTV)
CYLINDER BLOCK(1CD±FTV)
Equipment
V±block
Piston ring compressor
Piston ring expander
Valve seat cutter
Hexagon wrench (6 mm)
Hexagon wrench (8 mm)
Connecting rod aligner
Cylinder gauge
Dial indicator
Feeler gauge
Micrometer
Precision straight edge
Steel square
Torque wrench
Vernier calipers
Dial indicator with magnetic base
Slide calipers
Wooden block
Spring tester
Plastigage
Heater

±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±11
AVENSIS REPAIR MANUAL (RM1018E)
4.FAIL±SAFE CHART
If any of the following codes are recorded, the engine ECM enters the fa\
il±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0100Ignition timing is fixed at 
\b\f
If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0110Intake air temperature is fixed at 20
C (68
F)If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0115Water temperature is fixed at 80

If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0120VTA is fixed at 0
The following condition must be repeated at least 2 times
consecutively when closed throttle position switch is OFF:
VTA greater than 0.1 V and less than 0.95 V
P0135
P0141The heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P0325Max. timing retardationIgnition switch OFF
P1300
P1305
P1310
P1315
Fuel cutIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P1656It cut electrically the circuit in which an abnormality is de-
tectedIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
5.CHECK FOR INTERMITTENT PROBLEMS
Hand±held tester only:
By putting the vehicle's engine ECM in check (test) mode, 1 trip detection logic is possible instead of 2 trip
detection logic, and sensitivity to detect faults is increased. This makes it eas\
ier to detect intermittent prob-
lems.
(a)Clear the DTC. (See step 3.)
(b)Set the check (test) mode. (See step 3.)
(c)Perform a simulation test. (See page 01±32)
(d)Check the connector and terminal. (See page 01±32)
(e)Wiggle the harness and the connector. (See page 01±32)
6. DATA LIST
HINT:
Using the DATA LIST displayed by the hand±held tester, you can read the value of the switches, sensors,
actuators and so on without parts removal. Reading the DATA LIST as a first step of troubleshooting is one
of the method to shorten diagnostic time.
NOTICE:
The values given below for ºNormal Conditionº are representative valu\
es. A vehicle may still be nor-
mal even if the measured values are a little different from those listed here. Do\
not decide whether
a part is faulty or not solely according to the ºNormal Conditionº\
here.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the Hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand±held tester.
(f) Select the item ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALLº.
(g) According to the display on tester, read the ºDATA LISTº.

±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±155
AVENSIS REPAIR MANUAL (RM1018E)
(b)Clearing the DTCs using the hand±held tester
(1)Connect the hand±held tester to DLC3.
(2)Turn the ignition switch ON.
(3)When operating hand±held tester to erase thecodes, the DTCs and freeze frame data will be
erased. (See the hand±held tester's instruction
book for operating instructions.)
(c)Clearing the DTCs not using the hand±held tester: (1)Disconnecting the battery terminal or remove theEFI fuse for more than 60 seconds.
4.FAIL±SAFE CHART
If any of the following codes are recorded, the engine ECM enters the fa\
il±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0031/21
P0032/21
P0051/28
P0052/28
The heater circuit in which the abnormality is detected is
turned offIgnition switch OFF
P0100/31
P0102/31
P0103/31Ignition timing is calculated from engine speed and a throttle
angleIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0110/24
P0112/24
P0113/24
Intake air temp. is fixed at 20 C (68 F)If the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0115/22
P0117/22
P0118/22
Engine coolant temp. is fixed at 80  \bIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
P0120/41
P0122/41
P0123/41
Fuel cut intermittently while idlingReturned to normal condition and ignition switch OFF
P0325/52
P0327/52
P0328/52
Max. timing retardationIgnition switch OFF
P0351/14
P0352/15
P0353/14
P0354/15
Fuel cutIf the ECM detects ºPassº condition, the ECM will return to
ºNomal modeº.
5.CHECK FOR INTERMITTENT PROBLEMS
Hand±held tester only:
By putting the vehicle's engine ECM in check (test) mode, 1 trip detection logic is possible instead of 2 trip
detection logic, and sensitivity to detect faults is increased. This makes it eas\
ier to detect intermittent prob-
lems.
(a)Clear the DTC. (See step 3.)
(b)Set the check (test) mode. (See step 3.)
(c)Perform a simulation test. (See page 01±22)
(d)Check the connector and terminal. (See page 01±32)
(e)Wiggle the harness and the connector. (See page 01±32)

±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±381
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0134OXYGEN SENSOR CIRCUIT NO ACTIVITY
DETECTED (BANK 1 SENSOR 1)
DTCP0154OXYGEN SENSOR CIRCUIT NO ACTIVITY DETECTED (BANK 2 SENSOR 1)
CIRCUIT DESCRIPTION
Refer to DTC P0130 on page 05±363.
DTC No.DTC Detection ConditionTrouble Area
P0134
P0154
After engine is warmed up, heated oxygen sensor (sensor 1)
output does not indicate RICH (
0.45 V) even once when
conditions (a), (b), (c) and (d) continue for at least 65 sec.:
(a)Engine speed: 1,400 rpm or more
(b)Vehicle speed: 130 km/h (81 mph)
(c)Throttle valve is not fully closed
(d)180 sec. or more after starting engine

Open or short in heated oxygen sensor (bank 1, 2 sensor 1)
circuit

Heated oxygen sensor (bank 1, 2 sensor 1)

Heated oxygen sensor heater (bank 1, 2 sensor 1)

EFI relay

Air induction system

Fuel pressure

PCV hose connection

PCV valve and hose

Injector

Gas leakage in exhaust system

ECM
HINT:

&$"!$ !%\b \f!\b
\f'%&!&%&$&""!$ &"'&#'&("&"
&&")*!%!%"$! 
%!%"$ $" & ºDIAGNOSIS / OBD/MOBD / DATA LIST / ALLº
&"'&#'&("&"&&")*!%!%"$%%%&!\b &&")*!%!%"$$'&
*"#!"$%"$&

Bank 1 refers to the No. 1 and No. 4 cylinders.

Bank 2 refers to the No. 2 and No. 3 cylinders.

Sensor 1 refers to the sensor closest to the engine assembly.
WIRING DIAGRAM
Refer to DTC P0130 on page 05±363.
INSPECTION PROCEDURE
HINT:
Hand±held tester only:
Narrowing down the trouble area is possible by performing the ºA/F CONTROLº ACTIVE TEST (heated oxy-
gen sensor or other trouble areas can be distinguished).
(a) Perform ACTIVE TEST using the hand±held tester (A/F CONTROL).
HINT:
ºA/F CONTROLº is an ACTIVE TEST which changes the injection volume\
±12.5 % or +25 %.
(1) Connect the hand±held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch ON.
(3) Warm up the engine by running the engine at 2,500 rpm for approximately 9\
0 sec.
(4) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROLº\
.
(5) Perform ºA/F CONTROLº with the engine in an idle condition (press\
the right or left button).
Result:
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 %
rich output: More than 0.55 V
±12.5 %
lean output: Less than 0.4 V
05CKB±01

+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Case 1
Case 2
Case 3
Case 4
Output voltage of heated oxygen
sensor (sensor 1: front sensor)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2: rear sensor)Mainly suspect
trouble area
OK
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
Sensor 1: front sensor
(sensor 1, heater, sensor 1
circuit)
+25 %
±12.5 %
More than 0.55 V
Less than 0.4V
Injection volume
Output voltage
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NG
+25 %
±12.5 %
Injection volume
Output voltage
NGExtremely rich or lean actual
air±fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
No reaction
No reaction
No reaction No reaction


Sensor 2: rear sensor
(sensor 2, heater, sensor 2
circuit) 05±382
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
There is a few seconds delay in the sensor 1 (front sensor) output. And there is about 20 seconds
delay in the sensor 2 (rear sensor).
The following A/F CONTROL procedure enables the technician to check and graph the voltage outputs of
both the heated oxygen sensors.
For displaying the graph indication, enter ºACTIVE TEST / A/F CONTROL / USER DATAº, then select ºO2S
B1S1 and O2S B1S2º or ºO2S B2S1 and O2S B2S2º by pressing ºYESº button and push ºENTERº button
before pressing ºF4º button.
HINT:

If different DTCs related to different systems that have terminal E2 as the ground terminal are output
simultaneously, terminal E2 may be open.

Read freeze frame data using the hand±held tester. Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at
the time of the malfunction.

A high heated oxygen sensor (sensor 1) voltage (0.55 V or more) could be caused by a rich air fuel
mixture. Check for conditions that would cause the engine to run rich.

A low heated oxygen sensor (sensor 1) voltage (0.4 V or less) could be caused by a lean air fuel mix-
ture. Check for conditions that would cause the engine to run lean.

A62378
Component Side
+B
HT
E1


 B1S1 H7
A61830
+B
HT
E1 Component Side
B2S1 H9
B16200
05±384
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
5 CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST
NO CHECK FOR INTERMITTENT PROBLEMS
YES
DTC IS CAUSED BY RUNNING OUT OF FUEL (DTC P0134 AND/OR P0154)
6 CHECK CONNECTION OF PCV HOSE
NG REPAIR OR REPLACE PCV HOSE
OK
7 INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE)
(a) Disconnect the H7 or H9 heated oxygen sensor connec-
tor.
(b) Measure the resistance between the terminals of the
heated oxygen sensor connector.
Standard (Bank 1, 2 Sensor 1):
Terminal No.Resistance
1 (HT) ± 2 (+B)11 to 16
at 20
C (68
F)
1 (HT) ± 4 (E1)No Continuity
NG REPLACE HEATED OXYGEN SENSOR
OK
8 INSPECT EFI RELAY
(a) Remove the EFI relay from the engine room R/B No. 4.
(b) Inspect the EFI relay.
Standard:
Terminal No.Specified condition
1 ± 2Continuity
No Continuity
3 ± 5Continuity
(Apply battery voltage terminals 1 and 2)

A76821
Wire Harness Side
B1S1B2S1 H7 H9
Heated Oxygen Sensor Connector OX
HT
OX
HT
E1E1
A76823
OX2A
ECM Connector E12
OX1A
HT2A HT1A
E2 E13
A72920
Reference (Bank 1 Sensor 1 System Drawing)
Heated Oxygen Sensor
EFI Relay
Heater
Sensor
OX1A HT1A
Duty
Control ECM
From
Battery
EFI Fuse
E2 EFI No. 2
Fuse
MREL OX HT
E1 +B
± DIAGNOSTICSSFI SYSTEM (1AZ±FSE)
05±385
AVENSIS REPAIR MANUAL (RM1018E)
NG REPLACE EFI RELAY
OK
9 CHECK HARNESS AND CONNECTOR(HEATED OXYGEN SENSOR ± ECM)
(a) Disconnect the H7 or H9 heated oxygen sensor connec-
tor.
(b) Disconnect the E12 and E13 ECM connectors.
(c) Check for continuity between the wire harness side con-
nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
OX (H7±3) ± OX1A (E12±22)
HT (H7±1) ± HT1A (E12±5)
E1 (H7±4) ± E2 (E13±28)ContinuityOX (H8±3) ± OX2A (E12±23)Continuity
HT (H8±1) ± HT2A (E12±4)
E1 (H8±4) ± E2 (E13±28)
Standard (Check for short):
Symbols (Terminal No.)Specified condition
OX (H7±3) or OX1A (E12±22) ± Body ground
HT (H7±1) or HT1A (E12±5) ± Body groundNo continuityOX (H8±3) or OX2A (E12±23) ± Body groundNo continuity
HT (H8±1) or HT2A (E12±4) ± Body ground
HINT:

The OX1A and HT1A means the heated oxygen sensor
bank 1 sensor 1.

The OX2A and HT2A means the heated oxygen sensor
bank 2 sensor 1.
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK