2005 TOYOTA AVENSIS transmission

D28032
Shift Lever
PlateProjection
Cable Outer Projection
Cable End
40±68
±
AUTOMATIC TRANSMISSION / TRANS FLOOR SHIFT ASSY
AVENSIS REPAIR MANUAL (RM1018E)
25. CONNECT TRANSMISSION CONTROL CABLE ASSY
(a) Install the control cable to the shift lever plate.
(b) Connect the control cable end to the floor shift assy.
HINT:
Install it with the uneven surface facing up.
NOTICE:

Be sure to face up the projection on the cable end to
prevent torsion on the inner cable.

Be sure to face up the projection on the outer cable
while installing the outer cable to the shift lever plate.

Make sure that the ends of the hooks are open while
installing the outer cable to the shift lever plate.
26.INSPECT SHIFT LEVER POSITION (See page 40±69)
27.ADJUST SHIFT LEVER POSITION (See page 40±69)

4011K±01
D28010
Floor Shift Parking
Lock CableTransmission Control CableConsole Panel Sub±assy Upper
Floor Shift Assy
Console Box Assy RR Console Panel Upper
Assy
N
m (kgf
cm, ft
lbf) :Specified torque
12 (122, 9)
12 (122, 9)
40±60
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
AVENSIS REPAIR MANUAL (RM1018E)
FLOOR SHIFT ASSY
COMPONENTS

G21318
Floor Shift Shift Lever Knob
Sub±assy
Floor Shift Position Indicator
Housing UPR
Position Indicator Light
Guide
Position Indicator Slide Cover
Position Indicator Housing
Lower
Shift Lock Cntrol Unit Floor Shift Position
Indicator Lamp Cap
Floor Shift Position
Indicator Lamp bulbIndicator Lamp Wire
Position Indicator Slide Cover No.2
Shift Lock Release Button
Spring
MP grease
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40±61
AVENSIS REPAIR MANUAL (RM1018E)

4011J±01
C98999
C98999
± AUTOMATIC TRANSMISSION / TRANSSHIFT LOCK SYSTEM
40±59
AVENSIS REPAIR MANUAL (RM1018E)
SHIFT LOCK SYSTEM
ON±VEHICLE INSPECTION
1. CHECK SHIFT LOCK OPERATION
(a) Shift the shift lever to P position.
(b) Turn the ignition switch to LOCK.
(c) Check that the shift lever cannot be shifted to any other positions other than P.
(d) Turn the ignition switch to ON, depress the brake pedal and check that the shift lever can be shifted
to any other positions.
2. CHECK SHIFT LOCK RELEASE BUTTON OPERATION
(a) Using a screwdriver, remove the shift lock release button cover.
(b) When operating the shift lever with the shift lock release button pressed and turn the ignition switch
to ACC or ON, check that the lever can be shifted to any other position.
3. CHECK KEY INTERLOCK OPERATION
(a) Turn the ignition switch to ON.
(b) Depress the brake pedal and shift the shift lever to any other positions other than P.
(c) Check that the ignition key cannot be turned to LOCK.
(d) Shift the shift lever to P position, turn the ignition key to LOCK and check that the ignition key can be
removed.
4. INSPECT SHIFT LOCK CONTROL ECU
(a) Using a voltmeter, measure the voltage at each terminal.
HINT:
Do not disconnect the shift lock control ECU connector.
TerminalMeasuring ConditionVoltage (V)
7 (STP) ± 8 (E)Depress brake pedal10 to 14
7 (STP) ± 8 (E)Release brake pedalBelow 1
1 (IG) ± 8 (E)Ignition switch ON10 to 14
1 (IG) ± 8 (E)Ignition switch OFFBelow 1
(b) Using an ohmmeter, measure the resistance at the termi-
nal E (8) and body ground.
HINT:
Do not disconnect the shift lock control unit assembly connec-
tor.
TerminalMeasuring ConditionSpecified Value
8 (E) ± Body groundAlwaysContinuity

400DE±02
D25827
SST
D25828
SST
D25829
SST
0
0.5mm
±
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U241E)
40±57
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (U241E)
REPLACEMENT
1. REMOVE FRONT WHEELS
2. REMOVE ENGINE UNDER COVER RH
3. REMOVE ENGINE UNDER COVER LH
4. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
5.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6)
6.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6)
7. REMOVE TRANSAXLE HOUSING OIL SEAL
(a) Using SST, pull out the oil seal.SST 09308±00010
8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
(a) Using SST, pull out the oil seal. SST 09308±00010
9. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal.
SST 09316±60011 (09316±00011)
Oil seal drive in depth:
0
0.5 mm (0
0.020 in.)
(b) Coat the lip of the oil seal with MP grease.


D31075
SST
0
0.5mm
40±58
±
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U241E)
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL TRANSAXLE HOUSING OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal. SST 09649±17010, 09950±70010 (09951±07150)
Oil seal drive in depth:
0
0.5 mm (0
0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
11.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
12.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
13. INSTALL FRONT WHEELS Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
14. ADD AUTOMATIC TRANSAXLE FLUID
15.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
16. CHECK ABS SPEED SENSOR SIGNAL
(a)ABS WITH EBD SYSTEM (See pege 05±699)
(b)ABS WITH EBD & BA &TRAC & VSC SYSTEM (See pege 05±756)

40124±01
\bD31071
SST
\bD31072SST
\b
D31073SST
±
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U341E)
40±55
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (U341E)
REPLACEMENT
1. REMOVE FRONT WHEELS
2. REMOVE FRONT FENDER APRON SUB±ASSY LH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE ENGINE UNDER COVER LH
5. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
6.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6)
7.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6)
8. REMOVE FRONT TRANSAXLE CASE OIL SEAL
(a) Using SST, pull out the oil seal.
9. REMOVE TRANSAXLE CASE OIL SEAL
(a) Using SST, pull out the oil seal.
10. INSTALL TRANSAXLE CASE OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal.SST 09726±27012 (09726±02041), 09950±70010
(09951±07200)
Oil seal drive in depth:
2.7
0.5 mm (0
0.020 in.)
(b) Coat the lip of the oil seal with MP grease.


D31074
SST
40±56
±
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U341E)
AVENSIS REPAIR MANUAL (RM1018E)
11. INSTALL FRONT TRANSAXLE CASE OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal. SST 09554±14010, 09950±70010 (09951±07200)
Oil seal drive in depth:
0
0.5 mm (0
0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
12.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
13.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
14. INSTALL FRONT WHEELS
15. ADD AUTOMATIC TRANSAXLE FLUID
16.INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40±2)
17.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See Page 26±6)
18.CHECK ABS SPEED SENSOR SIGNAL (See page 05±699)