2005 TOYOTA AVENSIS transmission

±
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION CONTROL CABLE ASSY
40±73
AVENSIS REPAIR MANUAL (RM1018E)
7. INSTALL INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY
(See page 71±11)
8.ADJUST SPIRAL CABLE SUB±ASSY (See page 60±26)
9.INSTALL STEERING WHEEL ASSY (See page 50±9)
10.INSTALL HORN BUTTON ASSY (See page 60±17)
11.INSTALL EXHAUST PIPE ASSY FRONT (1ZZ±FE ENGINE TYPE) (See page 15±2)
12.INSTALL EXHAUST PIPE ASSY FRONT (1AZ±FE/1AZ±FSE ENGINE TYPE) (See page 15±7)
13.INSPECT HORN BUTTON ASSY (See page 60±17)
14.INSPECT SRS WARNING LIGHT (See page 05±1184)
15. CHECK FOR EXHAUST GAS LEAKS
16.ADJUST SHIFT LEVER POSITION (See page 40±69)
17.INSPECT SHIFT LEVER POSITION (See page 40±69)
18.CHARGE REFRIGERANT (See page 55±38)
SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080)
19.INSPECT LEAKAGE OF REFRIGERANT (See page 55±38)

400DI±02
D25118
D25119
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40±69
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1. INSPECT SHIFT LEVER POSITION
(a) When the shift lever from P to R position with the ignition switch is ON and the brake pedal is de-
pressed, make sure that the shifting lever moves smoothly and can be moderately operated.
(b) When starting engine, make sure that the vehicle moves forward when shifting from N to D position
and moves rearward when shifting to R position.
2. ADJUST SHIFT LEVER POSITION
(a) Loosen the nut on the control shaft lever.
(b) Push the control shaft fully downward.
(c) Return the control shaft lever 2 notches to N position.
(d) Set the shift lever to N position.
(e) While holding the shift lever lightly toward the R position
side, tighten the shift lever nut.
Torque: 12 N
m (122 kgf
cm, 9 ft
lbf)
(f) Start the engine and make sure that the vehicle moves
forward when shifting the lever from N to D position and
moves rearward when shifting it to R position.

4011L±01
D28032
Shift Lever
Plate
Cable Outer
Cable End
D28034
Claw
Shift Lock Release Link
D28033
Shift Lever Plate
40±62
±
AUTOMATIC TRANSMISSION / TRANS FLOOR SHIFT ASSY
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
1.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
2.REMOVE CONSOLE PANEL UPPER ASSY (See page 71±11)
3.REMOVE CONSOLE BOX ASSY RR (See page 71±11) 4. DISCONNECT TRANSMISSION CONTROL CABLEASSY
(a) Using a fine screwdriver, separate the cable outer of the transmission control cable assy from the shift lever plate.
(b) Using a screw driver, disconnect the cable end from the floor shift assy.
5. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY
(a) Push the claw and disconnect the parking lock cable assy from the shift lock release link.
(b) Using a screw driver, disconnect the parking lock cable assy from the shift lever plate.

D28035
D28036
D28037
LH RH
D28038
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40±63
AVENSIS REPAIR MANUAL (RM1018E)
6. REMOVE FLOOR SHIFT ASSY
(a) Disconnect the shift lock control ECU connector and indi-
cator lamp wire connector.
(b) Disconnect the wire harness clamp.
(c) Remove the 4 bolts and floor shift assy.
7. REMOVE SHIFT LEVER KNOB SUB±ASSY
(a) Remove the floor shift shift lever knob sub±assy.
8. REMOVE FLOOR SHIFT POSITION INDICATOR
HOUSING SUB±ASSY
(a) Remove the floor shift position indicator housing sub±
assy from the floor shift assy.
9. REMOVE POSITION INDICATOR LAMP CAP
(a) Separate the indicator lamp wire sub±assy from the posi-
tion indicator light guide.
(b) Remove the floor shift position indicator lamp cap from
the indicator lamp wire.
10. REMOVE POSITION INDICATOR LAMP BULB
(a) Remove the floor shift position indicator lamp bulb from the indicator lamp wire.

D28041
Position Indicator
Light Guide
Position Indicator Housing UPR
D28042
Position Indicator
Slide Cover
D28043
Position Indicator
Slide Cover
Position Indicator
Slide Cover No.2
D28045
Shift Lock Release
Button
Spring
D28044
Position Indicator
Housing Lower
40±64
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE POSITION INDICATOR LIGHT GUIDE
(a) Using a small screw driver, remove the position indicator
light guide from the position indicator housing UPR.
12. REMOVE POSITION INDICATOR SLIDE COVER
(a) Remove the position indicator slide cover from the posi-
tion indicator housing lower.
(b) Remove the position indicator slide cover No.2 from the
position indicator slide cover.
13. REMOVE SHIFT LOCK RELEASE BUTTON
(a) Remove the shift lock release button and spring from the
position indicator housing lower.
14. REMOVE POSITION INDICATOR HOUSING LOWER
(a) Remove the position indicator housing lower from the
floor shift assy.

D28044
Position Indicator
Housing Lower
D30638
Shift Lock Release Button
SpringMP Grease
D28043
Position Indicator
Slide Cover
Position Indicator
Slide Cover No.2
D28042
Position Indicator
Slide Cover
D28041
Position Indicator
Light Guide
Position Indicator Housing UPR
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40±65
AVENSIS REPAIR MANUAL (RM1018E)
15. INSTALL POSITION INDICATOR HOUSING LOWER
(a) Install the position indicator housing lower to the floor shift
assy.
16. INSTALL SHIFT LOCK RELEASE BUTTON
(a) Apply MP grease to the spring.
(b) Install the shift lock release button and spring.
17. INSTALL POSITION INDICATOR SLIDE COVER
(a) Install the position indicator slide cover No.2 to the posi-
tion indicator slide cover.
(b) Install the position indicator slide cover to the position in-
dicator housing lower.
18. INSTALL POSITION INDICATOR LIGHT GUIDE
(a) Install the position indicator light guide to the position indi-
cator housing UPR.

D28038
D28037
LH RH
D28036
D28035
A
DC
B 40±66
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
AVENSIS REPAIR MANUAL (RM1018E)
19. INSTALL POSITION INDICATOR LAMP BULB
(a) Install the floor shift position indicator lamp bulb to the indicator lamp wire.
20. INSTALL POSITION INDICATOR LAMP CAP
(a) Install the floor shift position indicator lamp cap to the indi-
cator lamp wire.
(b) Install the indicator lamp wire sub±assy to the position in-
dicator light guide.
21. INSTALL FLOOR SHIFT POSITION INDICATOR
HOUSING SUB±ASSY
(a) Install the floor shift position indicator housing sub±assy
to the floor shift assy.
22. INSTALL SHIFT LEVER KNOB SUB±ASSY
(a) Install the floor shift shift lever knob sub±assy.
23. INSTALL FLOOR SHIFT ASSY
(a) Install the floor shift assy with the 4 nuts.
Torque: 12.0 N
m (122 kgf
cm. 9 ft
lbf)
HINT:
Tighten them in the order, A, B, C and D.
(b) Connect the shift lock control ECU connector and indica-
tor lamp wire connector.
(c) Connect the wire harness clamp.
NOTICE:
Be careful not to put the wirings of the indicator lamp or the
shift lock system between the assy and the floor while
installing the floor shift assy.

D28035
P
D
Shift Lock
Releas Button
C95378
2
1Lock Key
D28033
Shift Lever Plate
D28034Shift Lock Release Link
C63997
± AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40±67
AVENSIS REPAIR MANUAL (RM1018E)
(d) After installing the shift lever assy, perform the shift lever
operation as following to check its proper function.
(e) Shift into the P position and back to the D position 5 times
with the shift lock releasa button depressed.
24. CONNECT FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Using a small screwdriver, unlock the claw of the lock key
of the automatic adjustment part.
(b) Pass the parking lock cable through the hole of the shift
lever plate.
(c) Insert the slide cap into the shift lever plate.
(d) Apply MP grease to the shift lock release link.
(e) Insert the lever pin into the hole in the cable end.
(f) Lock the lock key.
NOTICE:
At this time, the shift lever should be in the P position and
the ignition key should be set to Lock.