BR3904
ON
OFF0.13 sec.
0.13 sec.
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FE))05±867
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT DIAGNOSIS (CHECK MODE)
HINT:
Hand±held tester only:
Compared to the normal mode, the check mode has high sens-
ing ability to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
Normal mode can also be detected in Check mode.
(a) Check the DTC.
(1) Check the initial conditions.
Battery voltage 11 V or more
Throttle valve fully closed
Shift lever in P range
Air conditioning switched OFF
(2) Turn the ignition switch OFF.
(3) Prepare the hand±held tester.
(4) Connect the hand±held tester to DLC3.
(5) Turn the ignition switch ON and switch the hand±
held tester ON.
(6) Switch the hand±held tester from Normal mode to
Check mode (Check that the MIL flashes).
(7) Start the engine (MIL goes out after the engine
starts).
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs, etc.
(9) After simulating the malfunction conditions, use the
hand±held tester diagnosis selector to check the
DTCs and freeze frame data, etc.
HINT:
Take care not to turn the ignition switch OFF, as turning it off
switches the diagnosis system from Check mode to Normal
mode, which all DTCs etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.
(b) Clear the DTC.
(1) When using hand±held tester:
The following operation will erase the DTC and
freeze frame data. Operate a hand±held tester to
erase the codes.
(2) When not using the hand±held tester:
Remove the EFI fuse from engine room J/B for 10
seconds or more.
0567O±10
Transmission Control
System Check SheetInspector 's
Name:
Customer 's Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought InOdometer Readingkm
mile / /
/ /
Date Problem
Occurred
How Often Does
Problem Occur?/ /
Continuous Intermittent ( times a day)
Symptoms
Vehicle does not move ( Any range Particular range)
No up±shift ( 1st 2nd 2nd 3rd 3rd O/D )
No down±shift ( O/D 3rd 3rd 2nd 2nd 1st )
Lock±up malfunction
Shift point too high or too low
Harsh engagement ( N D Lock±up Any drive range)
Slip or shudder
No kick±down
Others
DTC Check1st Time
2nd Time Check Item
Normal codeMalfunction code (DTC )
Normal codeMalfunction code (DTC )
MILNormal
Remains ON
No up±shift (S range)
No down±shift (S range) 05±862
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FE))
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK
05C94±02
05±920±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U241E(1AZ±FSE))
AVENSIS REPAIR MANUAL (RM1018E)
PRE±CHECK
1.DIAGNOSIS SYSTEM
(a)Description (1)When troubleshooting Euro±OBD vehicles, theonly difference from the usual troubleshooting pro-
cedure is that you connect the vehicle to the OBD
scan tool complying with ISO 15031±4 or hand±
held tester, and read off various data output from
the vehicle's ECM.
(2)Euro±OBD regulations require that the vehicle's on±board computer illuminates the Check Engine
Warning Light (Malfunction Indicator Lamp)/CHK
ENG (MIL) on the instrument panel when the com-
puter detects a malfunction in the emission control
system/components or in the driving system com-
ponents which affect vehicle emissions, or a mal-
function in the computer. In addition to CHK ENG
(MIL) illuminating when a malfunction is detected,
the applicable Diagnostic Trouble Codes (DTCs)
prescribed by ISO15031±6 are recorded in the
ECM memory.
If the malfunction does not occur in 3±trip, the CHK ENG (MIL)
goes off but the DTCs remain recorded in the ECM memory. (3)To check the DTCs, connect the OBD scan tool orhand±held tester to the Data Link Connector 3
(DLC3) on the vehicle. The OBD scan tool or hand±
held tester also enables you to erase the DTCs and
check freezed frame data and various forms of en-
gine data (For operating instructions, see the OBD
scan tool's instruction book.).
(4)DTCs include ISO controlled codes and manufac- turer controlled codes. ISO controlled codes must
be set as prescribed by the ISO, while manufacturer
controlled codes can be set freely by the manufac-
turer within the prescribed limits (See DTC chart on
page 05±931).
(5) The diagnosis system operates in normal mode during normal vehicle use. It also has a check mode
for technicians to simulate malfunction symptoms
and troubleshoot. Most DTCs use 2 trip detection
logic (*) to prevent erroneous detection, and ensure
thorough malfunction detection. By switching the
ECM to check mode when troubleshooting, techni-
cians can cause the CHK ENG (MIL) to illuminate
for a malfunction that is only detected once or mo-
mentarily (Hand±held tester only) (See step 2).
D25148
DLC3 12345 768
9 1 0111 21 3 1 514 16
FI2547
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))05±921
AVENSIS REPAIR MANUAL (RM1018E)
(6) *2 trip detection logic:
When a malfunction is first detected, the malfunc-
tion code is temporarily stored in the ECM memory
(1st trip). If the same malfunction is detected again
during the second drive test, this second detection
causes the CHK ENG (MIL) to illumenate (2nd trip)
(However, the ignition switch must be turned OFF
between the 1st trip and the 2nd trip.).
(b) Inspect the DLC3.
(1) The vehicle's ECM uses ISO 9141±2 (Euro±OBD)
communication protocol. The terminal arrangement
of DLC3 complies with ISO 15031±3 and matches
the ISO 9141±2 format.
Terminal No.ConnectionVoltage or ResistanceCondition
7Bus LinePulse generationDuring communication
4Chassis Ground Body Ground / 1 or lessAlways
16Battery Positive Body Ground / 9 to 14 VAlways
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of hand±held tester to
DLC3, turned the ignition switch ON and operated the hand±
held tester, there is a problem on the vehicle side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
2. INSPECT DIAGNOSIS (NORMAL MODE)
(a) Check the MIL.
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL does not come on, troubleshoot the combination me-
ter.
(2) When the engine is started, the MIL should go off.
If the light remains on, the diagnosis system has de-
tected a malfunction or abnormality in the system.
BR3904
ON
OFF 0.13 sec.
0.13 sec.
05±922
±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U241E(1AZ±FSE))
AVENSIS REPAIR MANUAL (RM1018E)
(b)Check the DTC, using the hand±held tester.
NOTICE:
Hand±held tester only:
When the diagnostic system is switched from normal mode
to check (test) mode, it erases all DTCs and freeze frame
data recorded in normal mode. So before switching modes,
always check the DTCs and freeze frame data, and note
them down. (1)Use the hand±held tester to check the DTCs andinstructions, see the hand±held tester instruction
book.
(2)See page 05±931 to confirm the details of the
DTCs.
(c) Clear the DTC. (1) When using the hand±held tester:The following operation will erase the DTC and
freeze frame data. Operate the hand±held tester to
erase the codes.
(2) When not using the hand±held tester: Remove the EFI fuse from engine room J/B for 60
seconds or more.
3. INSPECT DIAGNOSIS (CHECK MODE)
HINT:
Hand±held tester only:
Compared to the normal mode, the check mode has high sens-
ing ability to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
Normal mode can also be detected in Check mode.
(a) Check the DTC. (1) Check the initial conditions.
Battery voltage 11 V or more
Throttle valve fully closed
Shift lever in P range
Air conditioning switched OFF
(2) Turn the ignition switch OFF.
(3) Prepare the hand±held tester.
(4) Connect the hand±held tester to DLC3.
(5) Turn the ignition switch ON and switch the hand± held tester ON.
(6) Switch the hand±held tester from Normal mode to Check mode (Check that the MIL flashes).
NOTICE:
If the hand±held tester switches the ECM from the normal
mode to the check mode or vice±versa, or if the ignition
switch is turned from ON to ACC or OFF during the check
mode, the DTC and freeze frame data will be erased.
(7) Start the engine (MIL goes out after the enginestarts).
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))05±923
AVENSIS REPAIR MANUAL (RM1018E)
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs, etc.
(9) After simulating the malfunction conditions, use the
hand±held tester diagnosis selector to check the
DTCs and freeze frame data, etc.
HINT:
Take care not to turn the ignition switch OFF, as turning it off
switches the diagnosis system from Check mode to Normal
mode, which all DTCs etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.
(b) Clear the DTC.
When using the hand±held tester:
The following operation will erase the DTC and freeze
frame data. Operate the hand±held tester to erase the
codes.
(c) Clear the DTC.
When not using the hand±held tester:
Remove the EFI fuse from engine room J/B for 10 se-
conds or more.
4. DATA LIST
HINT:
According to the DATA LIST displayed by the hand±held tester, you can read the value of the switch, sensor,
actuator and so on without parts removal. Reading the DATA LIST as the first step of troubleshooting is one
of the methods to shorten the work time.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand±held tester to the DLC3.
(d) Turn the ignition switch ON.
(e) According to the display on tester, read the ºDATA LISTº.
ItemMeasurement Item/
Display (Range)Normal ConditionDiagnostic Note
STOP LIGHT SWStop light SW Status/
ON or OFFBrake Pedal is depressed: ON
Brake Pedal is released: OFF
SHIFTActual Gear Position/
1st, 2nd, 3rd, 4th (O/D)Shift lever Range is;
D: 1st, 2nd, 3rd or 4th (O/D)
SPD (NC)Counter Gear Speed
display: 50 r/minD Range is warmed up,4th (O/D);
Same as input shaft speed
LOCK UP SOLLock Up Solenoid Status/
ON or OFFLock Up: ON
Except Lock Up: OFF
KICKDOWN SWKick down SW Status/
ON or OFF
Accelerator Pedal is depressed:
ON
Accelerator Pedal is released:
OFF
0567O±11
Transmission Control
System Check SheetInspector 's
Name:
Customer 's Name
Registration No.
Registration Year
Frame No.
Date Vehicle
Brought InOdometer Readingkm
mile / /
/ /
Date Problem
Occurred
How Often Does
Problem Occur?/ /
Continuous Intermittent ( times a day)
Symptoms
Vehicle does not move ( Any range Particular range)
No up±shift ( 1st 2nd 2nd 3rd 3rd O/D )
No down±shift ( O/D 3rd 3rd 2nd 2nd 1st )
Lock±up malfunction
Shift point too high or too low
Harsh engagement ( N D Lock±up Any drive range)
Slip or shudder
No kick±down
Others
DTC Check1st Time
2nd Time Check Item
Normal codeMalfunction code (DTC )
Normal codeMalfunction code (DTC )
MILNormal
Remains ON
No up±shift (S range)
No down±shift (S range)
± DIAGNOSTICSELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT] (U241E(1AZ±FSE))05±919
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK
0567W±12
±
DIAGNOSTICS ELECTRONIC CONTROLLED AUTOMATIC
TRANSAXLE [ECT](U241E(1AZ±FSE))05±935
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
HINT:
If a normal code is displayed during the DTC check but the trouble still o\
ccurs, check the circuits for each
symptom in the order given in the charts on the following pages and proceed to \
the page given for trouble-
shooting.
The Matrix Chart is divided into 3 chapters.
If the instruction ºProceed to next circuit inspection shown on matri\
x chartº is given in the flow chart
for each circuit, proceed to the circuit with the next highest number in the table to continue the check.
If the trouble still occurs even though there are no abnormalities in any of the other circuits, then ch\
eck
and replace the ECM.
CHAPTER 1: ELECTRONIC CIRCUIT MATRIX CHART
SymptomSuspect AreaSee page
No up±shift (A particular gear, from 1st to O/D gear, is not up±
shifted)ECM01±32
No down±shift (A particular gear, from O/D to 1st gear, is not
down±shifted)ECM01±32
No lock±up or No lock±up off
1. Stop light switch circuit
2. Engine coolant temp. sensor circuit
3. Throttle position sensor circuit
4. ECM05±947
05±309
05±309
01±32
Shift point too high or too lowECM01±32
No gear change by shifting into º+º or º±º while the shif\
t lever is in
the Sposition1. Transmission control switch circuit
2. ECM05±97201±32
Up±shift to O/D from 3rd while engine is cold
1. Engine coolant temp. sensor circuit
2. ATF temp. sensor circuit
3. ECM05±309
05±941
05±94301±32
Harsh engagement (N D)ECM01±32
Harsh engagement (Lock±up)ECM01±32
Harsh engagement (Any driving range)ECM01±32
Poor accelerationECM01±32
Engine stalls when starting off or stoppingECM01±32
No kick±down1. Kick±down switch circuit
2. ECM05±970
01±32