2005 SUZUKI GRAND VITARA Service Workshop Manual

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-13
DIAGNOSTIC TROUBLE CODE TABLE
Immobilizer Control Module side
DIAGNOSTIC TROUBLE CODEDIAGNOSTIC AREADIAGNOSISNO.VOLTMETER INDICATIONDIAGNOSTIC AREADIAGNOSIS
±Normal (No code)This code appears when none of the
other codes are identified.
11
Transponder code
31
Trans onder code
12Immobilizer Control Module
Diagnose trouble according to
13Coil antenna or ignition key with
built-in transponderDiagnose trouble according to
ªDIAGNOSTIC FLOW TABLEº
corresponding to each code No.
21ECM/Immobilizer Control Module code
corres onding to each code No.
22Ignition switch circuit
23Serial data link wire
ECM / PCM side
DTC
(indicated on
Suzuki
scan tool)DTC
(indicated
by MIL)Malfunction Indicator lamp
(MIL) flashing patternDIAGNOSTIC AREADIAGNOSIS
NO DTC12Normal
This code appears when it is
confirmed that none of other
trouble codes is set for immo-
bilizer control system or elec-
tronic fuel injection system.
P162381ECM/Immobilizer
P162084Control Module codeDiagnose trouble according to
ªDIAGNOSTIC FLOW
P162282ECM / PCMTABLEº corresponding to
each code No.
P162183Serial data link wire

YH4
GRAND
VITARA
8G-14 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
In cabin
-1. Main fuse
-2. Main relay
-3. Immobilizer Control Module
-4. Immobilizer diagnostic coupler
4-1. Ground terminal
4-2. Diagnostic output terminal
-5. To ECM / PCM
TABLE A DTC IS NOT OUTPUT FROM DIAGNOSTIC OUTPUT TERMINAL
STEPACTIONYESNO
1Check voltage between A3 terminal
and body ground with ignition switch
turned ON.
Is it 10 ± 14V?Go to Step 2.ª(f)º wire open.
21) Connect voltmeter between A5
terminal and body ground.
2) Does voltmeter indicator deflect?Go to Step 3.
Poor A3, A5 or A7 connection.

ª(h)º wire of A7 terminal open.

ª(m)º wire between A5 terminal and
diagnostic output terminal of immobi-
lizer diagnostic coupler short.
If wire and connections are OK, substi-
tute a known-good Immobilizer Control
Module and recheck.
NOTE:
After replacing with a known-good
Immobilizer Control Module, register
ECM/Immobilizer Control Module
code in ECM / PCM and Transponder
code and ECM/Immobilizer Control
Module code in Immobilizer Control
Module by performing procedure
described in ªProcedure after Immo-
bilizer Control Module Replace-
mentº section.
31) Connect voltmeter between diag-
nostic output terminal of immobiliz-
er diagnostic coupler and body
ground.
2) Is it possible to read DTC by check-
ing deflection of voltmeter indicator?ª(n)º wire of ground
terminal for immo-
bilizer diagnostic
coupler open.ª(m)º wire between A5 terminal and diag-
nostic output terminal of immobilizer
diagnostic coupler open.

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-15
1. Main fuse
2. Main relay
3. ECM/PCM
4. Immobilizer indicator lamp
(Vehicle not equipped with
monitor coupler) For G16 / J20 engine For H25 engine
G16 / J20 Engine
H25 Engine
TABLE B IMMOBILIZER INDICATOR LAMP CHECK
(IMMOBILIZER INDICATOR LAMP DOSE NOT LIGHT AT IGNITION
SWITCH ON)
STEPACTIONYESNO
11) Turn ignition switch ON.
Do other indicator / warning lights in
combination meter come ON?Go to Step 2.ªIGº fuse blown, main fuse blown,
ignition switch malfunction,
ªB / Wº circuit between ªIGº fuse
and combination meter or poor
coupler connection at
combination meter.
21) Turn ignition switch OFF and
disconnect connectors from ECM /
PCM.
2) Check for proper connection to ECM /
PCM at terminal E61-5 for G16 / J20
engine or E61-23 for H25 engine.
3) If OK, then using service wire, ground
terminal E61-5 for G16 / J20 engine or
E61-23 for H25 engine in connector
disconnected.
Does immobilizer indicator lamp turn on
at ignition switch ON?Substitute a known-
good ECM / PCM and
recheck.Bulb burned out or ª(b)º wire
circuit open.

YH4
GRAND
VITARA
8G-16 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
1. Main fuse
2. Main relay
3. ECM / PCM
4. Immobilizer indicator lamp
(Vehicle not equipped with
monitor coupler) For G16 / J20 engine For H25 engine
G16 / J20 Engine
H25 Engine
TABLE C IMMOBILIZER INDICATOR LAMP CHECK
(IMMOBILIZER INDICATOR LAMP REMAINS ON AFTER ENGINE
STARTS)
STEPACTIONYESNO
11) With ignition switch OFF, disconnect
couplers from ECM / PCM.
Does immobilizer indicator lamp turn ON
at ignition switch ON?ª(p)º wire shorted to
ground circuit.Substitute a known-good ECM /
PCM and recheck.

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-17
DTC11 TRANSPONDER CODE NOT MATCHED
DESCRIPTION:
Immobilizer Control Module checks if Transponder code transmitted from ignition key and that registered in Immo-
bilizer Control Module match when ignition switch is ON. If they do not, this DTC is set.
INSPECTION:
Register ignition key with built-in transponder by using Suzuki scan tool (TECH1 cartridge for immobilizer control
system and TECH 1A kit) and performing following steps.
1) Register Transponder code in Immobilizer Control Module by performing procedure described in ªHow to regis-
ter ignition keyº section.
2) Turn ignition switch OFF, then turn it ON and check that DTC11 is not set.
DTC31 TRANSPONDER CODE NOT REGISTERED
DESCRIPTION:
Immobilizer Control Module checks if Transponder code transmitted from ignition key and that registered in Immo-
bilizer Control Module match when ignition switch is ON. If there is no Transponder code registered in Immobilizer
Control Module, this DTC is set.
INSPECTION:
Register ignition key with built-in transponder by using Suzuki scan tool (TECH1 cartridge for immobilizer control
system and TECH 1A kit) and performing following steps.
1) Register Transponder code in Immobilizer Control Module by performing procedure described in ªHow to regis-
ter ignition keyº section.
2) Turn ignition switch OFF, then turn it ON and check that DTC31 is not set.
DTC12 FAULT IN IMMOBILIZER CONTROL MODULE
DESCRIPTION:
This DTC is set when an internal fault is detected in Immobilizer Control Module.
INSPECTION:
STEPACTIONYESNO
11) Ignition switch OFF.
2) Disconnect connectors from Immobi-
lizer Control Module.
3) Check for proper connection to Im-
mobilizer Control Module at all termi-
nals.
Are they in good condition?Substitute a known-good Immobilizer
Control Module and recheck.
NOTE:
After replacing with a known-good
Immobilizer Control Module, register
ECM/Immobilizer Control Module
code in ECM / PCM and Transponder
code and ECM/Immobilizer
Control Module code in Immobilizer
Control Module by performing
procedure described in ªProcedure
after Immobilizer Control Module
Replacementº section.Repair or replace.

YH4
GRAND
VITARA
8G-18 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
12
3
4
1. Main fuse
2. Main relay
3. Immobilizer
Control Module
4. Coil antenna
5. To ECM / PCM 5 (a)
(f)(k)
(I)
DTC13 NO TRANSPONDER CODE TRANSMITTED OR COIL ANTENNA
OPENED/SHORTED
DESCRIPTION:
Immobilizer Control Module energizes the coil antenna when the ignition switch is ON and reads Transponder code
from the ignition key. When Immobilizer Control Module cannot read Transponder code from the ignition key even
when the coil antenna is energized, this DTC is set.
INSPECTION:
STEPACTIONYESNO
1Does ignition key being used have built-in trans-
ponder? (See Fig. 1)Go to Step 2.Replace ignition key with built-in trans-
ponder and follow ªDIAGNOSTIC
FLOW TABLEº again.
21) Disconnect coil antenna coupler with ignition
switch turned OFF.
2) Is there continuity between coil antenna cou-
pler terminals A and B?
(See Fig. 2)Go to Step 3.Coil antenna open.
3Measure resistance between terminals of coil an-
tenna coupler and body ground. (See Fig. 3)
Is it
(infinity)
?Go to Step 4.Coil antenna shorted to ground.
41) With coil antenna coupler disconnected, dis-
connect Immobilizer Control Module coupler.
2) Measure resistance between coil antenna ter-
minals of Immobilizer Control Module coupler.
(See Fig. 4)
Is it
(infinity)
?Go to Step 5.ª(k)º wire shorted to ª(l)ºwire.
5Measure resistance between terminal A1 of Im-
mobilizer Control Module coupler and body
ground.
(See Fig. 5)
Is it
(infinity)
?Go to Step 6.ª(k)º wire shorted to ground.
6Measure resistance between terminal A2 of Im-
mobilizer Control Module coupler and body
ground. (See Fig. 6)
Is it
(infinity)
?Go to Step 7.ª(I)º wire shorted to ground.
71) Connect coil antenna coupler.
2) Is there continuity between Immobilizer Con-
trol Module coupler terminals A1 and A2?
(See Fig. 7)Go to Step 8.
ª(k)º or ª(I)º wire open.

Poor coil antenna-to-coupler.

YH4
GRAND
VITARA
IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED) 8G-19
DTC13 NO TRANSPONDER CODE TRANSMITTED OR
COIL ANTENNA OPENED/SHORTED
(CONTINUED)
STEPACTIONYESNO
8Poor A1 or A2 connection.
1) If connections are OK, connect
Immobilizer Control Module
coupler and substitute a known-
good coil antenna.
2) Is DTC 13 also indicated with
ignition switch turned ON?Go to Step 9.Faulty coil antenna.
9Is DTC 13 still indicated even when
another ignition key (with built-in
transponder) for that vehicle used?Substitute a known-good Immobilizer
Control Module and recheck.
NOTE:
After replacing with a known-good
Immobilizer Control Module, register
ECM/Immobilizer Control Module code
in ECM / PCM and Transponder code
and ECM/Immobilizer Control Module
code in Immobilizer Control Module by
performing procedure described in
ªProcedure after Immobilizer Control
Module Replacementº section.Faulty ignition key.
1. Coil antenna
coupler
1
1. Coil antenna
coupler
1
A
B
Fig. 1 for Step 1
Ignition key with built-in
transponder
Fig. 2 for Step 2 Fig. 3 for Step 3
Fig. 4 for Step 4
Fig. 5 for Step 5 Fig. 6 for Step 6
1. Immobilizer Control
Module coupler1
A1
A2
A1
1
1. Immobilizer Control
Module coupler
1. Immobilizer Control
Module couplerA21
Fig. 7 for Step 7
1. Immobilizer Control Module couplerA1
1 A2

YH4
GRAND
VITARA
8G-20 IMMOBILIZER CONTROL SYSTEM (IF EQUIPPED)
DTC21 ECM/IMMOBILIZER CONTROL MODULE CODE NOT MATCHED
(IMMOBILIZER CONTROL MODULE SIDE)
DTC81 ECM/IMMOBILIZER CONTROL MODULE CODE NOT MATCHED
(P1623) (ECM / PCM SIDE)
DTC84 ECM/IMMOBILIZER CONTROL MODULE CODE NOT REGISTERED
(P1620)
DESCRIPTION:

DTC21
Immobilizer Control Module checks if ECM/Immobilizer Control Module code transmitted from ECM / PCM and
that registered in Immobilizer Control Module match when ignition switch is ON. If they do not, this DTC is set.

DTC81 (P1623)
ECM / PCM checks if ECM/Immobilizer Control Module code transmitted from Immobilizer Control Module and
that registered in ECM / PCM match when ignition switch is ON. If they do not, this DTC is set.

DTC84 (P1620)
ECM / PCM checks if code transmitted from Immobilizer Control Module and that registered in ECM / PCM match
when ignition switch is ON. If there is no ECM/Immobilizer Control Module code registered in ECM / PCM, this
DTC is set.
INSPECTION:
Perform procedure described in ªProcedure after ECM / PCM Replacementº section.