2005 SUZUKI GRAND VITARA Service Workshop Manual

Page 385 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
7A-2 MANUAL TRANSMISSION (TYPE 1)
DIAGNOSIS
ConditionPossible CauseCorrection
Gear slipping out of meshWorn shift fork shaft
Worn shift fork or synchronizer sleeve
Weak or damaged

Page 386 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
Viscosity chart
SAE
1. Reverse idle gear shaft bolt
(DO NOT LOOSEN IT)
MANUAL TRANSMISSION (TYPE 1) 7A-3
ON-VEHICLE SERVICE
GEAR OIL
INSPECTION AND CHANGE
1) Before changing or inspec

Page 387 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Bolt
2. Console box
bracket
3. Boot cover
1. Boot No. 3
2. Boot cover
3. Boot No. 2
4. Control lever
5. Lever case
6. Control case cover
7. Boot No. 1
1. Transmission control
lever

Page 388 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Boot No. 1
2. Boot clamp
3. Boot cover
4. Boot No. 2
1. Transfer boot No. 1
2. Boot clamp
1. Console box
bracket
2. Boot cover
3. Boot No. 3
MANUAL TRANSMISSION (TYPE 1) 7A-5
5) In

Page 389 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
7A-6 MANUAL TRANSMISSION (TYPE 1)
3, (a)
1. Coupler
2. Clamp3. 4WD switch
4. Boot No. 2
1. Back up light switch
2. 4WD switch
1. Back up light switch coupler
2. Front propeller shaft

Page 390 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Back up light switch
2. Exhaust center pipe
1. Ohmmeter
2. Back up light switch or 4WD switch1, (a)
[Type 1]
[Type 2]
MANUAL TRANSMISSION (TYPE 1) 7A-7
3) Replace switch, connect a

Page 391 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Engine rear mounting member
2. Mounting bracket
3. Engine rear mounting FRONT SIDE
REAR SIDE
7A-8 MANUAL TRANSMISSION (TYPE 1)
ENGINE REAR MOUNTING
When replacement of mounting par

Page 392 of 801

SUZUKI GRAND VITARA 2005 2.G Service Workshop Manual YH4
GRAND
VITARA
1. Transmission
2. Breather clamp
3. Breather hose
4. Wiring harness clamp
5. Intake manifold
MANUAL TRANSMISSION (TYPE 1) 7A-9
DISMOUNTING OF TRANS. UNIT
IN CABIN
Remove transmission