FUEL TRANSPORT PUMP
EC-1331
[YD (WITH EURO-OBD)]
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FUEL TRANSPORT PUMPPFP:17020
DescriptionEBS011PD
SYSTEM DESCRIPTION
Fuel supply entrance of fuel tank is at the left side of fuel tank. The duel at the right side of the fuel tank is sent
to the left side of the fuel tank by fuel transport pump.
When the ECM receives engine revolution signal from the crankshaft position sensor, it knows that the engine
is rotating, and causes the pump operate. If the remainder of the fuel at the right side of the fuel tank
decreases, fuel level switch sends a signal to the ECM. When the ECM receives a signal from the fuel level
switch, the ECM stops the operation of the pump.
The ECM does not directly drive the fuel transport pump. It controls the ON/OFF fuel transport pump relay,
which in turn controls the fuel transport pump.
COMPONENT DESCRIPTION
Fuel Transport Pump
Fuel transport pump sends the fuel from right side of fuel tank to left
side.
Fuel Level Switch
Fuel level switch is assembled in sub fuel level sensor unit. When the remainder of the fuel at the right side of
the fuel tank is less than specified value, the switch is turned OFF.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor Engine speed
Fuel transport pump control Fuel transport pump relay
Fuel level switch Fuel level
Condition Fuel transport pump operation
Engine is running.Operates
Engine is stopped.Stops
The remainder of the fuel in the fuel tank is less than specified value. Stops
PBIB1887E
PBIB0469E
EC-1334
[YD (WITH EURO-OBD)]
FUEL TRANSPORT PUMP
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS011PG
1. CHECK OVERALL FUNCTION
1. Turn ignition switch OFF.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect sub fuel level sensor unit harness connector.
4. Remove sub fuel level sensor unit.
5. Reconnect sub fuel level sensor unit harness connector.
6. Soak fuel level switch in fuel and check operating sound of fuel
transport pump.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
14 W/PU Fuel level switch[Ignition switch ON]
Some fuel is in the fuel tankApproximately 0V
[Ignition switch ON]
No fuel is in the fuel tankBATTERY VOLTAGE
(11 - 14V)
39 B/OR Fuel transport pump relay[Engine is running]
Some fuel is in the fuel tankApproximately 0V
[Engine is running]
No fuel is in the fuel tankBATTERY VOLTAGE
(11 - 14V)
PBIB1944E
Operating sound should exist.
PBIB2015E
FUEL TRANSPORT PUMP
EC-1337
[YD (WITH EURO-OBD)]
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10. CHECK TRANSPORT PUMP
Refer to EC-1338, "
Component Inspection" .
OK or NG
OK >> GO TO 14.
NG >> Replace fuel transport pump.
11 . CHECK FUEL LEVEL SWITCH POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect sub fuel level sensor unit harness connector.
4. Check harness continuity between ECM terminal 14 and sub
fuel level sensor unit terminal 2, between sub fuel level sensor
unit terminal 4 and ground. Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.
Harness connector F30, M63
Harness connector M78, B105 (LHD models)
Harness connectors M18, B2 (RHD models)
Harness for open or short between ECM and sub fuel level sensor unit
Harness for open or short between sub fuel level sensor unit and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
13. CHECK FUEL LEVEL SWITCH
Refer to EC-1338, "
Component Inspection"
OK or NG
OK >> GO TO 14.
NG >> Replace sub fuel level sensor unit.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT"
>>INSPECTION END Continuity should exist.
PBIB1944E
EC-1338
[YD (WITH EURO-OBD)]
FUEL TRANSPORT PUMP
Component InspectionEBS011PH
FUEL TRANSPORT PUMP RELAY
Check continuity between terminals 3 and 5 under the following coni-
tions.
FUEL TRANSPORT PUMP
1. Remove fuel transport pump.
2. Apply battery voltage between fuel transport pump terminal 1 and 2.
3. Check operating sound of fuel transport pump under the following conditions.
4. Listen fuel transport pump operating sound.
FUEL LEVEL SWITCH
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Check continuity between sub fuel level sensor unit terminal 2
and 4 under the following conditions.
Removal and InstallationEBS011PI
FUEL TRANSPORT PUMP
Refer to FL-23, "FUEL TANK" .
SUB FUEL LEVEL SENSOR UNIT
Refer to FL-19, "FUEL LEVEL SENSOR UNIT" .
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No
PBIB0098E
Conditions Operating sound
12V direct current supply between fuel transport pump
terminals 1 and 2Ye s
No current supply No
Conditions Continuity
Fuel level switch is soaked in fuel. Yes
Fuel level switch is not soaked in fuel. No
PBIB2015E
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
EC-1339
[YD (WITH EURO-OBD)]
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionEBS01F8C
INPUT/OUTPUT SIGNAL CHART
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 185 km/h (115 MPH).
ECM controls fuel injection value to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
SET OPERATION
Press ASCD MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 185 km/h (115
MPH), press SET switch. (Then SET indicator in combination meter illuminates.)
ACCEL OPERATION
If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is depressed
More than 2 switches at ASCD steering switch are depressed at the same time (Set speed will be
cleared.).
Brake pedal is depressed
Clutch pedal is depressed or gear position is changed to the neutral position
Vehicle speed increased to 13 km/h higher than the set speed
Vehicle speed decreased to 13 km/h lower than the set speed
ESP system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION
When the SET/COAST switch is depressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
RESUME OPERATION
When the RESUME/ACCELERATE switch is depressed after cancel operation other than depressing MAIN
switch is performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition
must meet following conditions.
Brake pedal is released
Clutch pedal is released
Vehicle speed is greater than 40 km/h (25 MPH) and less than 185 km/h (115 MPH)
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed control Fuel injector and Fuel pump Stop lamp switch Brake pedal operation
ASCD clutch switch Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Combination meter Vehicle speed
EC-1350
[YD (WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00100
General SpecificationsEBS011GJ
Mass Air Flow SensorEBS011GK
Engine Coolant Temperature SensorEBS011GL
Fuel Rail Pressure SensorEBS011GM
Glow PlugEBS011GN
EGR Volume Control ValveEBS011GO
Crankshaft Position Sensor EBS011GP
Refer to EC-1162, "Component Inspection" .
Camshaft Position Sensor EBS011GQ
Refer to EC-1174, "Component Inspection" .
EngineYD22DDTi
Idle speed725 ± 25 rpm
Maximum engine speed 4,900 rpm
Supply voltageBattery voltage (11 - 14V)
Ignition switch ON (Engine stopped.) Approx. 0.4V
Idle (Engine is warmed up to normal operating temperature.) 1.5 - 2.0V
2,000 rpm (Engine is warmed up to normal operating tempera-
ture.)2.2 - 2.7V
Temperature °C (°F)Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Supply voltageApproximately 5V
Idle (Engine is warmed up to normal operating temperature.) 1.7 - 2.0V
2,000 rpm (Engine is warmed up to normal operating tempera-
ture.)2.0 - 2.3V
Resistance [at 25°C (77°F)] Ω Approximately 0.8
Resistance [at 25°C (77°F)] Ω13 - 17
INDEX FOR DTC
EC-1351
[YD (WITHOUT EURO-OBD)]
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[YD (WITHOUT EURO-OBD)]INDEX FOR DTCPFP:00024
Alphabetical IndexEBS011WP
Check if the vehicle is a model with Euro-OBD (E-OBD) system or not by the “Type approval number” on the
identification plate. Refer to GI-46, "
IDENTIFICATION PLATE" .
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-1425, "
DTC U1000 CAN COMMUNICATION LINE" .
X: Applicable —: Not applicable
Items
(CONSULT-II screen terms) DTC
MI lighting
up Reference page
CONSULT-II
ECM*
1
APP SEN 1/CIRCUIT P0122 0122 —EC-1455
APP SEN 1/CIRCUIT P0123 0123 —EC-1455
APP SEN 2/CIRCUIT P0222 0222 —EC-1493
APP SEN 2/CIRCUIT P0223 0223 —EC-1493
APP SENSOR P2135 2135 —EC-1624
BARO SEN/CIRC P2228 2228 —EC-1641
BARO SEN/CIRC P2229 2229 —EC-1641
BATTERY VOLTAGE P0563 0563 —EC-1554
BRAKE SW/CIRCUIT P0504 0504 —EC-1544
CAN COMM CIRCUIT U1000
1000*2—EC-1425
CKP SEN/CIRCUIT P0335 0335×EC-1512
CKP SENSOR P0336 0336×EC-1518
CMP SEN/CIRCUIT P0340 0340×EC-1525
CMP SENSOR P0341 0341×EC-1531
CMP/CKP RELATION P0016 0016 —EC-1428
CYL1 INJECTOR P0201 0201 —EC-1474
CYL2 INJECTOR P0202 0202 —EC-1474
CYL3 INJECTOR P0203 0203 —EC-1474
CYL4 INJECTOR P0204 0204 —EC-1474
ECM P0605 0605×EC-1566
ECM P0606 0606×EC-1568
ECM RELAY P0686 0686 —EC-1584
ECT SEN/CIRC P0117 0117 —EC-1449
ECT SEN/CIRC P0118 0118 —EC-1449
ENG OVER TEMP P0217 0217×EC-1480
FRP RELIEF VALVE P1272 1272 —EC-1602
FRP SEN/CIRC P0192 0192 —EC-1466
FRP SEN/CIRC P0193 0193 —EC-1466
FUEL LEAK P0093 0093×EC-1434
FUEL PUMP P0089 0089 —EC-1432
FUEL PUMP P1273 1273 —EC-1609
FUEL PUMP P1274 1274×EC-1614
FUEL PUMP P1275 1275×EC-1619
FUEL PUMP/CIRC P0628 0628×EC-1570
FUEL PUMP/CIRC P0629 0629×EC-1570
FUEL TEMP SEN/CIRC P0182 0182 —EC-1462
EC-1352
[YD (WITHOUT EURO-OBD)]
INDEX FOR DTC
*1: In Diagnostic Test Mode II (Self-diagnostic results).
*2: The troubleshooting for this DTC needs CONSULT-II.FUEL TEMP SEN/CIRC P0183 0183 —EC-1462
HIGH FUEL PRESS P0088 0088×EC-1430
IAT SEN/CIRCUIT P0112 0112 —EC-1443
IAT SEN/CIRCUIT P0113 0113 —EC-1443
INJ ADJ RES/CIRC1 P1260 1260 —EC-1590
INJ ADJ RES/CIRC1 P1261 1261 —EC-1590
INJ ADJ RES/CIRC2 P1262 1262 —EC-1590
INJ ADJ RES/CIRC2 P1263 1263 —EC-1590
INJ ADJ RES/CIRC3 P1264 1264 —EC-1590
INJ ADJ RES/CIRC3 P1265 1265 —EC-1590
INJ ADJ RES/CIRC4 P1266 1266 —EC-1590
INJ ADJ RES/CIRC4 P1267 1267 —EC-1590
INJ PWR/CIRC P2146 2146×EC-1631
INJ PWR/CIRC P2149 2149×EC-1631
INJECTOR P0200 0200×EC-1472
INJECTOR/CIRC P2147 2147×EC-1635
INJECTOR/CIRC P2148 2148×EC-1635
INJECTOR 1 P1268 1268 —EC-1596
INJECTOR 2 P1269 1269 —EC-1596
INJECTOR 3 P1270 1270 —EC-1596
INJECTOR 4 P1271 1271 —EC-1596
MAF SEN/CIRCUIT P0102 0102 —EC-1438
MAF SEN/CIRCUIT P0103 0103 —EC-1438
NATS MALFUNCTION P1610 - P1617 1610 - 1617 —EC-1373
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P00000000 — —
SENSOR PWR/CIRC1 P0642 0642 —EC-1575
SENSOR PWR/CIRC1 P0643 0643 —EC-1575
SENSOR PWR/CIRC2 P0652 0652 —EC-1579
SENSOR PWR/CIRC2 P0653 0653 —EC-1579
STRG SW/CIRC P0580 0580 —EC-1557
STRG SW/CIRC P0581 0581 —EC-1557
TC BOOST SEN/CIRC P0237 0237 —EC-1506
TC BOOST SEN/CIRC P0238 0238 —EC-1506
TC SYSTEM P0234 0234 —EC-1500
TCS/CIRC P1212 1212×EC-1589
TCS C/U FUNCTN P1211 1211×EC-1588
VEHICLE SPEED P0501 0501 —EC-1538
VEHICLE SPEED P0502 0502 —EC-1540
VEHICLE SPEED P0503 0503 —EC-1542
Items
(CONSULT-II screen terms) DTC
MI lighting
up Reference page
CONSULT-II
ECM*
1