EC-1366
[YD (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
×: Applicable
4WD Models Without ESP
SYSTEM DIAGRAM
INPUT/OUTPUT SIGNAL CHART
T: Transmit R: Receive Steering angle sensor××
4WD control unit××
Combination meter×××× Body typeWagon
Axle 4WD 2WD
EngineYD22DDTi
TransmissionM/T
Brake control ABS ESP ABS ESP
PKIA6458E
Signals ECMABS actuator and
electric unit
(control unit)4WD control unit Combination meter
4WD mode indicator lamp signal T R
4WD warning lamp signalTR
A/C compressor feedback signal T R
ABS warning lamp signal T R
Accelerator pedal position signal T R
Engine coolant temperature signal T R
Engine speed signal T R R
MI signal T R
Parking brake switch signalRT
Stop lamp switch signal T R
Vehicle speed signalTRR
RT
ASCD SET lamp signal T R
ASCD CRUISE lamp signal T R
Stop lamp switch signal T R
ENGINE CONTROL SYSTEM
EC-1367
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
4WD Models With ESP
SYSTEM DIAGRAM
INPUT/OUTPUT SIGNAL CHART
T: Transmit R: Receive Glow indicator lamp signal T R
A/C switch signal R TSignals ECMABS actuator and
electric unit
(control unit)4WD control unit Combination meter
Signals ECMESP/TCS/ABS
control unitSteering angle
sensor4WD control
unitCombination
meter
4WD mode indicator lamp signalTR
4WD warning lamp signalTR
A/C switch signal RT
ABS warning lamp signal T R
Accelerator pedal position signal T R R
Brake warning lamp signal T R
Engine coolant temperature signal TR
Engine speed signal T R R R
ESP OFF indicator lamp signal T R
Glow indicator lamp signal TR
MI signal TR
Stop lamp switch signal T R
Vehicle speed signalTRR
RT
SLIP indicator lamp signal T R
Parking brake switch signalRT
Steering angle sensor signal R T
ASCD SET lamp signal TR
ASCD CRUISE lamp signal TR
PKIA9634E
ENGINE CONTROL SYSTEM
EC-1369
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
2WD Models With ESP
SYSTEM DIAGRAM
INPUT/OUTPUT SIGNAL CHART
T: Transmit R: Receive
PKIC0343E
Signals ECM ESP/TCS/ABS control unit Steering angle sensor Combination meter
A/C switch signal RT
ABS warning lamp signal T R
Accelerator pedal position signal T R
Brake warning lamp signal T R
Engine coolant temperature signal TR
Engine speed signal T R R
ESP OFF indicator lamp signal T R
Glow indicator lamp signal TR
MI signal TR
Vehicle speed signalTR
RT
SLIP indicator lamp signal T R
Steering angle sensor signal R T
ASCD SET lamp signal TR
ASCD CRUISE lamp signal TR
EC-1370
[YD (WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDUREPFP:00018
Fuel FilterEBS011X6
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
When air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
If it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
Start engine and let it idle for at least 1 minute after performing
air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
It is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at
the bottom of the fuel filter.
Loosening drain cock four to five turns causes water to
start draining.
Do not remove drain cock by loosening it excessively.
If water dose not drain properly, move the priming up and down.
CAUTION:
When the water is drained, the fuel is also drained. Use a
pan, etc. to avoid fuel adherence to the rubber parts such as
the engine mount insulator.
Do not over-tighten the water draining cock. This will dam-
age the cock thread, resulting in water or fuel leak.
3. Bleed air of the fuel filter. Refer to EC-1370, "
AIR BLEEDING" .
4. Start the engine.
Fuel Pump Learning Value ClearingEBS011X7
DESCRIPTION
In order to always keep optimum fuel pressure in fuel rail, the ECM controls fuel pump in high precision with
monitoring the signal of fuel rail pressure sensor.
Accordingly, the ECM always learns characteristic value of fuel pump. Fuel Pump Learning Value Clearing is
an operating to clear the value of the fuel pump learning.
It must be performed after the fuel pump is changed. When the ECM is replaced with brand new one, the Fuel
Pump Learning Value Clearing is not necessary to be performed. If the ECM to be replaced has the possibility
of learning the characteristic value of fuel pump, the Fuel Pump Learning Value Clearing is necessary to be
performed after the ECM has been replaced.
OPERATION PROCEDURE
NOTE:
When removing fuel pump, perform Fuel Pump Learning Value Clearing before starting engine.
PBIB1932E
SMA825B
EC-1374
[YD (WITHOUT EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
Diagnostic Test
ModeKEY and ENG.
Sta tusFunction Explanation of Function
Mode I Ignition switch in
ON position
Engine stoppedBULB CHECK This function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit. (See EC-
1699, "MI & DATA LINK CONNECTORS" .)
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When ECM detects a mal-
function, the MI will light up to inform the driver that a mal-
function has been detected.
Mode II Ignition switch in
ON position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs to be read.
PBIB0092E
EC-1378
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS011XD
INTRODUCTION
The engine has an ECM to control major systems such as fuel injec-
tion control, fuel injection timing control, glow control system, etc.
The ECM accepts input signals from sensors and instantly actuators.
It is essential that both input and output signals are proper and sta-
ble. At the same time, it is important that there are no malfunctions
such as vacuum leaks, or other malfunctions with the engine.
It is much more difficult to diagnose a malfunction that occurs inter-
mittently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the EC-1379, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on next page should be used.
Start your diagnosis by looking for conventional incidents first. This
will help troubleshoot driveability incidents on an electronically con-
trolled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-1380
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Description for Work Flow
DIAGNOSTIC WORK SHEET
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
EC-1380, "
DIAGNOSTIC WORK SHEET" .
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II) the DTC and the freeze frame
data, then erase the DTC. The DTC and the freeze frame data can be used when duplicating the incident at STEP III
& IV. Refer to EC-1373
.
If the incident cannot be verified, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by DTC, and the symptom described by the customer. (The
Symptom Matrix Chart will be useful. Refer toEC-1387
) Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II to
the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the DTC and the
freeze frame data by using CONSULT-II.
During the DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode
and check real time diagnosis results.
If the incident cannot be verified, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The DTC can-
not be displayed by this check, however, this simplified check is an effective alternative.
The “NG” result of the Overall Function Check is the same as the DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to Trouble Diagnosis for DTC PXXXX.
If the normal code is indicated, proceed to the Basic Inspection, EC-1382
. Then perform inspections according to the
Symptom Matrix Chart. Refer to EC-1387
.
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO
TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-1398
or EC-1411 .
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-23, "
How to Per-
form Efficient Diagnosis for an Electrical Incident" , “Circuit Inspection”.
Repair or replace the malfunction parts.
If the malfunctioning part cannot be detected, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code (DTC P0000) is detected. If the incident is still
detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) DTC in ECM. (Refer to
EC-1372
.)
SEF907L
EC-1382
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Basic InspectionEBS011XF
Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
Headlamp switch is OFF.
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Air conditioner switch is OFF.
Rear defogger switch is OFF.
Steering wheel is in the straight-ahead position, etc.
Priority Detected items (DTC)
1
U1000 CAN communication line
P0016 Crankshaft position - camshaft position correlation
P0102 P0103 Mass air flow sensor
P0112 P0113 Intake air temperature sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P2135 Accelerator pedal position sensor
P0182 P0183 Fuel pump temperature sensor
P0192 P0193 Fuel rail pressure sensor
P0237 P0238 Turbocharger boost sensor
P0335 P0336 Crankshaft position sensor
P0340 P0341 Camshaft position sensor
P0563 Battery voltage
P0605 P0606 ECM
P0642 P0643 P0652 P0653 Sensor power supply
P1260 - P1267 Fuel injector adjustment resistor
P1610 - P1617 NATS
P2228 P2229 Barometric pressure sensor
2
P0089 P0628 P0629 P1272 - P1275 Fuel pump
P0200 - P0204 P1268 - P1271 P2146 - P2149 Fuel injector
P0686 ECM relay
P1212 TCS communication line
3
P0088 P0093 Fuel system
P0217 Engine over temperature (OVERHEAT)
P0234 Turbocharger system
P0501 P0502 P0503 ASCD vehicle speed sensor
P0504 ASCD brake switch
P0580 P0581 ASCD steering switch
P1211 TCS control unit