IP-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS008NX
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
SE-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS008O1
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to SE-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
DUCTS AND GRILLES
MTC-33
C
D
E
F
G
H
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K
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MA
B
MTC
DUCTS AND GRILLESPFP:27860
Removal and InstallationEJS004HH
REMOVAL
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
Removal of Center Ventilator Grille
1. Remove cluster lid C. Refer to IP-11, "Removal and Installation" .
2. Remove mounting clips, and then remove center ventilator grille.
1. Side defroster duct (right) 2. Defroster nozzle 3. Side defroster duct (left)
4. Side ventilator duct (left) 5. Front speaker grille (left) 6. Cup holder (left)
7. Side ventilator grille (left) 8. Multi-box (Instrument center lower
panel)9. Side ventilator grille (right)
10. Cup holder (right) 11. Front speaker grille (right) 12. Side ventilator duct (right)
13. Adaptor 14. Center ventilator grille (left) 15. Multi-box duct
16. Center ventilator grille (right) 17. Driver ventilator grille 18. Instrument panel
RJIA2406J
RJIA2407E
HEADLAMP AIMING CONTROL (AUTO)
LT-63
C
D
E
F
G
H
I
J
L
MA
B
LT
HEADLAMP AIMING CONTROL (AUTO)PFP:53821
Component Parts and Harness Connector LocationEKS00N5W
System DescriptionEKS00N5X
With the lighting switch in the 1ST or 2ND position, the height sensor detects change in the vehicle height and
transmits a corresponding signal to the headlamp aiming motors. The signal drives the headlamp aiming
motors, which adjusts the low beam reflector of each headlamp to an angle appropriate for the vehicle height.
When the vehicle is stationary, the motors move the reflectors if the vehicle height changes to a certain height
and the height is maintained for a predetermined period. When the vehicle is running (excluded when acceler-
ating/decelerating), the reflector angle is adjusted at predetermined intervals.
OUTLINE
Power is supplied at all times
through 10A fuse (No. 31, located in fuse and fusible link box)
to lighting switch terminal 11, and
to daytime light control unit terminal 1 (with daytime light system).
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 5, located in fuse block (J/B)]
to height sensor terminal 1, and
to headlamp aiming motor RH and LH terminal 1.
Ground is supplied
to height sensor terminal 5
through grounds B107 and B119,
to headlamp aiming motor RH and LH terminal 3
PKIC0425E
LT-64
HEADLAMP AIMING CONTROL (AUTO)
through grounds E24 and E50.
HEADLAMP AIMING CONTROL OPERATION
The height sensor is located on the right side of the rear suspension member and detects vehicle height
change by sensing the displacement of the suspension arm.
When the ignition switch is turned to the ON position, power is supplied
through 10A fuse [No. 5 located in fuse block (J/B)]
to height sensor terminal 1, and
to headlamp aiming motor RH and LH terminal 1.
At the same time, the vehicle height signal (voltage signal that corresponds to the vehicle height) is applied
through height sensor terminal 3
to headlamp aiming motor RH and LH terminal 2.
Ground is supplied
to headlamp aiming motor RH and LH terminal 3
through grounds E24 and E50,
to height sensor terminal 5
through grounds B107 and B119.
And the voltage level of this signal is maintained.
When the lighting switch is placed in the 1ST or 2ND position, power is supplied (without daytime light system)
through lighting switch terminal 12
to height sensor terminal 8.
When the lighting switch is placed in the 1ST or 2ND position, power is supplied (with daytime light system)
through lighting switch terminal 12
to daytime light control unit terminal 11
through daytime light control unit terminal 10
to height sensor terminal 8.
Ground is supplied
to height sensor terminal 5
through grounds B107 and B119.
The height sensor starts the aiming control.
When the stopped vehicle changes the height and keeps it for more than 10 seconds, the height sensor out-
puts a headlamp aiming motor drive signal. And height sensor keeps signal voltage to headlamp aiming motor.
(Voltage depends on the vehicle height.)
Upon reception of the headlamp aiming motor drive signal, both headlamp aiming motors cause the low beam
reflectors to move to the position commanded by the signal.
When the vehicle is running (excluded when accelerating/decelerating), the height sensor transmits headlamp
aiming motor drive signal to headlamp aiming motors at the predetermined intervals. The voltage level of
every signal input is maintained unchanged until the next signal is input.
Upon reception of the headlamp aiming motor drive signal, both headlamp aiming motors cause the low beam
reflectors to move to the position commanded by the signal.
When the vehicle is accelerating or decelerating, the height sensor keeps the same headlamp aiming motor
drive signal voltage level rather than changing it, so that the low beam reflectors of both headlamps do not
operate.
When the lighting switch is turned OFF, the height sensor retains the headlamp aiming motor drive signal level
at that moment and stops transmitting the signal.
Height Sensor Control Operation
*1 Included when running at to 4 km/h (2.48 MPH) or less, but exclude when accelerating/decelerating.
*2 Included when running at more than 4 km/h (2.48 MPH), but exclude when accelerating/decelerating.height sensor
operating
control interval Vehicle is stopped *1 Headlamp aiming motor starts after vehicle is stopped for approx. 10 seconds.
Vehicle is running *2Up to 31 seconds, and
every 10 seconds
after starting running
with a constant speedAbout 41
secondsAbout 82
secondsAbout 161
secondsAbout 323
secondsAfter 323 seconds
or more, every 323
seconds
LT-74
HEADLAMP AIMING CONTROL (AUTO)
CAUTION:
If the vehicle height is outside the proper height, aiming control may not be performed normally even
when the headlamp aiming control system is normal.
Symptom ChartEKS00N66
Headlamp Aiming Motor Does Not Operate (Both Sides)EKS00N67
1. CHECK DIAGNOSIS RESULT-1
Select “HEAD LAMP LEVELIZER” on CONSULT-II.
Is
“HEAD LAMP LEVELIZER” displayed?
YES >> GO TO 4.
NO >> GO TO 2.
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect height sensor sub harness connector.
3. Turn ignition switch ON.
4. Check voltage between height sensor sub harness connector
B142 terminal 2 (G) and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
10A fuse [No. 5, located in fuse block (J/B)]
Harness for open or short between 10A fuse (No. 5) and height sensor
Harness connector
*7 Refer to LT- 6 9 , "CONSULT-II Func-
tions (HEADLAMP LEVELIZER)" .*8 Refer to LT-64, "
Height Sensor Con-
trol Operation" and LT- 7 0 , "DATA
MONITOR" .*9 Refer to LT- 7 0 , "
DATA MONITOR" .
*10 Refer to DI-28, "
Vehicle Speed Sig-
nal Inspection [With ESP]" , DI-28,
"Vehicle Speed Signal Inspection
[Without ESP]" in “DI section”.*11 Refer to LT-70, "
WORK SUPPORT"
.
Symptom Reference
Headlamp aiming motor does not operate (Both sides) Refer to LT- 7 4 , "
Headlamp Aiming Motor Does Not Operate (Both Sides)" .
Headlamp aiming motor does not operate (One side) Refer to LT- 7 7 , "
Headlamp Aiming Motor Does Not Operate (One Side)" .
PKIC0553E
2 (G) – Ground : Battery voltage.
PKIC0554E
LT-82
HEADLAMP AIMING CONTROL (AUTO)
DTC B2086 [FRQ. OVER LIMIT]EKS00N6E
1. CHECK HEIGHT SENSOR
1. Start engine and place vehicle in a driving condition.
2. Select “HEAD LAMP LEVELIZER” on CONSULT-II and “DATA
MONITOR” on “SELECT DIAG MODE” screen.
3. Check the vehicle speed on “SPEED SIG” screen.
OK or NG
OK >> Erase the self-diagnosis. After drive the vehicle more
than 5 minutes, perform the self-diagnosis again.
[B2086] is displayed again: Replace height sensor,
and initialize it. Refer to LT- 8 6 , "
Removal and Installation of Height Sensor" and LT- 7 0 , "WORK
SUPPORT" .
NO DTC is displayed: INSPECTION END
NG >> GO TO 2.
2. CHECK VEHICLE SPEED SIGNAL
Check the waveform of voltage between combination meter harness
connector M44 terminal 11 (LG) and ground when the vehicle is in
driving condition at a speed of about 40 km/h (25 MPH).
OK or NG
OK >> Replace height sensor, and initialize it. Refer to LT- 8 6 , "Removal and Installation of Height Sen-
sor" and LT- 7 0 , "WORK SUPPORT" .
NG >> Refer to DI-28, "
Vehicle Speed Signal Inspection [With ESP]" , DI-28, "Vehicle Speed Signal
Inspection [Without ESP]" in DI section.
DTC B2087 [SHORT TO GROUND]EKS00N6F
1. CHECK HEIGHT SENSOR
1. Select “HEAD LAMP LEVELIZER” on CONSULT-II and “DATA
MONITOR” on “SELECT DIAG MODE” screen.
2. Lighting switch is turned 1ST position.
3. Check if “ACT OUTPUT” and “ACT MEASURED” indicated the
same value.
NOTE:
If shorted to ground, “ACT MEASURED” indicates approx. 0%.
OK or NG
OK >> Erase the self-diagnosis and perform the self-diagnosis
again.
[B2087] is displayed again: Replace height sensor,
and initialize it. Refer to LT- 8 6 , "
Removal and Installation of Height Sensor" and LT- 7 0 , "WORK
SUPPORT" .
NO DTC is displayed: INSPECTION END
NG >> GO TO 2.SPEED SIG : Correct vehicle speed should be
displayed.
PKIB7209E
11 (LG) – Ground:
PKIC0562EPKIA1935E
PKIB7209E
LT-122
ILLUMINATION
ILLUMINATIONPFP:27545
System Description EKS003C7
Power is supplied at all times
through 10A fuse (No. 31, located in fuse and fusible link box)
to lighting switch terminal 11.
The lighting switch must be in the 1ST or 2ND position for illumination.
The following chart shows the power and ground connector terminals for the components included in the illu-
mination system.
Component Connector No. Power terminal Ground terminal
Headlamp washier switch M23 4 3
Headlamp aiming switch M24 3 4
ESP off switch M25 3 4
Driving lamp switch M101 1 5
Door mirror remote control switch M26 10 3
Driver pocket lamp M119 1 2
4WD mode switch M39 5 6
Hazard switch M51 7 8
Rear window defogger switch M50 5 6
A/C auto amp. M52 12 11
Combination meter M45 60 63
Heater control panel M55 2 6
Audio unit (with cassette deck) M108 8 case ground
Audio unit (without cassette deck and
with NAVI)M47 1 case ground
Audio unit (without cassette deck and
without NAVI)M207 1 case ground
Cigarette lighter socket M301, M302 3 2
Ashtray illumination M303 5 6
A/T device M58 3 4
NAVI control unit M116, M117 25 1, 4
NAVI switch M113 2 3
Heated seat switch LH (LHD models) B212 5 6
Heated seat switch RH (LHD models) B213 5 6