ENGINE ASSEMBLY
EM-227
[YD22DDTi]
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REMOVAL
Description of work
Remove engine, transaxle and transfer assembly with front suspension member from vehicle downward. Sep-
arate suspension member, and then separate engine and transaxle.
Preparation
1. Remove hood assembly. Refer to BL-12, "HOOD" .
2. Drain engine coolant from radiator drain plug. Refer to CO-32, "
DRAINING ENGINE COOLANT" .
3. Remove the following parts.
LH and RH engine undercover
LH and RH front wheels
Battery; Refer to SC-4, "BATTERY" .
Drive belts; Refer to EM-141, "Removal and Installation" .
Air duct and air cleaner case assembly; Refer to EM-142, "Removal and Installation" .
Alternator; Refer to SC-17, "Removal and Installation" .
Radiator and cooling fan assembly; Refer to CO-35, "Removal and Installation" and CO-37, "COOL-
ING FAN" .
Charge air cooler; Refer to EM-144, "CHARGE AIR COOLER" .
4. Disconnect engine room harness from the engine side and set it aside for easier work.
5. Disconnect all vacuum hoses and air hoses connected to vehicle side at engine side.
Engine room LH
1. Disconnect fuel hose, and plug it to prevent fuel from draining. Refer to EM-146, "INTAKE MANIFOLD" .
2. Disconnect heater hose, and install plug it to prevent engine coolant from draining. Refer to EM-146,
"INTAKE MANIFOLD" .
3. Remove clutch operating cylinder from transaxle, and move it aside. Refer to MT-19, "
TRANSAXLE
ASSEMBLY" and CL-12, "OPERATING CYLINDER" .
4. Disconnect shift cable from transaxle. Refer to MT-16, "
CONTROL LINKAGE" .
Engine room RH
1. Remove engine coolant reservoir tank. Refer to CO-35, "RADIATOR" .
2. Remove A/C compressor with piping connected from engine. Temporarily secure it on body with a rope to
avoid putting load on it. Refer to ATC-144, "
Removal and Installation of Compressor" .
Vehicle underbody
1. Remove exhaust front tube. Refer to EX-2, "Removal and Installation" .
2. Remove propeller shaft. Refer to PR-4, "
Removal and Installation" .
3. Remove steering shaft from steering gear. Refer to PS-11, "
STEERING COLUMN" .
4. Disconnect power steering fluid cooler piping at a point between body and engine. Refer to PS-37,
"HYDRAULIC LINE" .
5. Remove front wheel sensor (LH and RH) for ABS from brake caliper. Refer to BRC-46, "
WHEEL SEN-
SORS" (ABS), BRC-116, "WHEEL SENSORS" (ESP/TCS/ABS).
6. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it. Refer to BR-27, "
FRONT DISC BRAKE" .
7. Remove lower ends of LH and RH strut from steering knuckle. Refer to FSU-5, "
FRONT SUSPENSION
ASSEMBLY" .
8. Preparation for the separation work of transaxle as follows:
a. Remove crankshaft position sensor from transmission. Refer toEM-157, "
OIL PAN AND OIL STRAINER" .
b. Remove transaxle joint bolts which pierce at oil pan lower rear side. Refer to EM-157, "
OIL PAN AND OIL
STRAINER" .
ENGINE OIL
LU-21
[YD22DDTi]
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LU
4. Disconnect harness connector at oil pressure switch, and using
deep socket (commercial service tool), remove oil pressure
switch.
5. Install the oil pressure gauge and hose (special service tool).
6. Install exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM"
7. After warming up engine, make sure that oil pressure corresponding to the engine speed is produced.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80 °C (176 °F)]
8. After checking, install oil pressure switch as follows.
CAUTION:
Be careful not to get burned when engine is hot.
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Thread Sealant or equivalent.
c. After warming up engine, check for oil leakage with running engine.
Changing Engine OilEBS00B04
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-20, "
ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
SBIA0123E
SLC926-A
Engine speed (rpm) Idle speed 2,000
Engine pressure
kPa (bar, kg/cm
2 , psi)140 (1.40, 1.43, 20.3) or more 270 (2.70, 2.75, 39.2) or more
Oil pressure switch:
: 15 N·m (1.5 kg-m, 11 ft-lb)
INDEX FOR DTC
EC-21
[QR (WITH EURO-OBD)]
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EC
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: When engine is running
*5: The troubleshooting for this DTC needs CONSULT-II.
*6: For models with ESP system
*7: When the fail-safe operation for both self-diagnoses occur, the MI illuminates.
*8: For QR25DE engine models
DTC No. IndexEBS010KZ
NOTE:
If DTC U1000 or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-133, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
TP SEN 1/CIRC P0222 0222 1×EC-231
TP SEN 1/CIRC P0223 0223 1×EC-231
TP SEN 2/CIRC P0122 0122 1×EC-171
TP SEN 2/CIRC P0123 0123 1×EC-171
TP SENSOR P2135 2135 1×EC-424
TP SEN/CIRC A/T P1705 1705 1×AT-173
TW CATALYST SYS-B1 P0420 0420 2×EC-264
V/SP SEN (A/T OUT) P1720 1720 2 —EC-403
VEH SPD SEN/CIR AT*7P0720 0720 2×AT- 11 2
VEH SPEED SEN/CIRC*7P0500 0500 2×EC-276
Items
(CONSULT-II screen terms)DTC*
1
TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
DTC*1
Items
(CONSULT-II screen terms)TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
No DTC
Flashing*4NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.—
Flashing*4EC-65
U1000
1000*5CAN COMM CIRCUIT1 (A/T)
2 (M/T)× (A/T)
— (M/T)EC-133
U1001
1001*5CAN COMM CIRCUIT 2 —EC-133
P0000 0000NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.———
P0011 0011 INT/V TIM CONT-B1 2 —EC-136
P0031 0031 HO2S1 HTR (B1) 2×EC-139
P0032 0032 HO2S1 HTR (B1) 2×EC-139
P0037 0037 HO2S2 HTR (B1) 2×EC-145
P0038 0038 HO2S2 HTR (B1) 2×EC-145
P0102 0102 MAF SEN/CIRCUIT 1×EC-151
P0103 0103 MAF SEN/CIRCUIT 1×EC-151
P0112 0112 IAT SEN/CIRCUIT 2×EC-159
P0113 0113 IAT SEN/CIRCUIT 2×EC-159
P0117 0117 ECT SEN/CIRC 1×EC-165
P0118 0118 ECT SEN/CIRC 1×EC-165
P0122 0122 TP SEN 2/CIRC 1×EC-171
INDEX FOR DTC
EC-23
[QR (WITH EURO-OBD)]
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*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: When engine is running
*5: The troubleshooting for this DTC needs CONSULT-II.
*6: For models with ESP system
*7: When the fail-safe operations for both self-diagnoses occur, the MI illuminates.
*8: For QR25DE engine modelsP1128 1128 ETC MOT 1×EC-314
P1143 1143 HO2S1 (B1) 2×EC-322
P1144 1144 HO2S1 (B1) 2×EC-328
P1146 1146 HO2S2 (B1) 2×EC-334
P1147 1147 HO2S2 (B1) 2×EC-342
P1211 1211
TCS C/U FUNCTN*62—EC-350
P1212 1212
TCS/CIRC*62—EC-351
P1217 1217 ENG OVER TEMP 1×EC-352
P1225 1225 CTP LEARNING 2 —EC-368
P1226 1226 CTP LEARNING 2 —EC-370
P1229 1229 SENSOR POWER/CIRC 1×EC-372
P1564 1564
ASCD SW*81—EC-377
P1572 1572
ASCD BRAKE SW*81—EC-387
P1574 1574
ASCD VHL SPD SEN*81—EC-396
P1610 - P1615 1610 - 1615 NATS MALFUNCTION 2 —BL-108
P1705 1705 TP SEN/CIRC A/T 1×AT-173
P1706 1706 P-N POS SW/CIRCUIT 2×EC-398
P1720 1720 V/SP SEN (A/T OUT) 2 —EC-403
P1760 1760 O/R CLTCH SOL/CIRC 2×AT-178
P1805 1805 BRAKE SW/CIRCUIT 2 —EC-405
P2122 2122 APP SEN 1/CIRC 1×EC-409
P2123 2123 APP SEN 1/CIRC 1×EC-409
P2127 2127 APP SEN 2/CIRC 1×EC-416
P2128 2128 APP SEN 2/CIRC 1×EC-416
P2135 2135 TP SENSOR 1×EC-424
P2138 2138 APP SENSOR 1×EC-432
DTC*1
Items
(CONSULT-II screen terms)TripMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
EC-24
[QR (WITH EURO-OBD)]
PRECAUTIONS
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EBS010L0
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of Engine and A/TEBS010L1
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignition switch OFF and disconnect the battery ground cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-74, "
HAR-
NESS CONNECTOR" .
Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionEBS010L2
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect battery
ground cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.
Before removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H
EC-34
[QR (WITH EURO-OBD)]
ENGINE CONTROL SYSTEM
System ChartEBS010L8
*1: This sensor is not used to control the engine system under normal conditions.
*2: This input signal is sent to the ECM through CAN communication line.
*3: This output signal is sent from the ECM through CAN communication line.
*4: For models with ESP
*5: For models without ESP
*6: For QR25DE engine modelsInput (Sensor) ECM Function Output (Actuator)
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)
Mass air flow sensor
Engine coolant temperature sensor
Heated oxygen sensor 1
Throttle position sensor
Accelerator pedal position sensor
Park/neutral position (PNP) switch
Intake air temperature sensor
Power steering pressure sensor
Ignition switch
Battery voltage
Knock sensor
Refrigerant pressure sensor
Stop lamp switch
Heated oxygen sensor 2*1
TCM (Transmission control module)*2
ESP/TCS/ABS control unit*2 *4
ABS actuator and electric unit
(control unit)*2 *5
Air conditioner switch
Wheel sensor*2
Electrical load signal
ASCD steering switch*6
ASCD brake switch*6
ASCD clutch switch*6
Stop lamp switchFuel injection & mixture ratio control Fuel injector
Electronic ignition system Power transistor
Fuel pump control Fuel pump relay
On board diagnostic system
MI (On the instrument panel)*
3
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control Air conditioner relay
Power valve control*
6VIAS control solenoid valve
ASCD vehicle speed control*
6Electric throttle control actuator
Cooling fan control Cooling fan relay
ENGINE CONTROL SYSTEM
EC-39
[QR (WITH EURO-OBD)]
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EC
CAN Communication UnitEBS010LD
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
TYPE 2
System Diagram
Input/output Signal Chart
T: Transmit R: Receive Body type Wagon
Axle 4WD 2WD
Transmission M/T A/T M/T A/T M/T
Brake control ABS ESP ABS
CAN system type 2 3 5 6 7
ECM×××××
TCM××
ESP/TCS/ABS control unit××
ABS actuator and electric unit (con-
trol unit)×× ×
Steering angle sensor××
4WD control unit××××
Combination meter×××××
PKIA6458E
Signals ECMABS actuator and
electric unit
(control unit)4WD control unit Combination meter
4WD mode indicator lamp signal T R
4WD warning lamp signalTR
A/C compressor feedback signal T R
ABS warning lamp signal T R
ENGINE CONTROL SYSTEM
EC-41
[QR (WITH EURO-OBD)]
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EC
TYPE 5
System Diagram
Input/output Signal Chart
T: Transmit R: Receive Engine coolant temperature signal TR
Engine speed signal T R R
MI signal TR
O/D OFF indicator signal T R
Output shaft revolution signal R T
Overdrive control switch signal R T
P·N range signal R T
Parking brake switch signalRT
Stop lamp switch signalRT
TR
Vehicle speed signalTRR
RT
Wide open throttle position signal T R
ASCD SET lamp signal TR
ASCD CRUISE lamp signal TR Signals ECM TCMABS actuator
and electric unit
(control unit)4WD control
unitCombination
meter
PKIA6459E
Signals ECMESP/TCS/ABS
control unitSteering angle
sensor4WD control
unitCombination
meter
4WD mode indicator lamp signalTR
4WD warning lamp signalTR
A/C compressor feedback signal TR
ABS warning lamp signal T R
Accelerator pedal position signal T R R
Brake warning lamp signal T R
Engine coolant temperature signal TR