TROUBLE DIAGNOSIS
EC-85
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)Mass air flow sensor circuit 11222 22 2EC-151
Engine coolant temperature sensor circuit 11222322312EC-165
Throttle position sensor circuit 12 22222 2EC-171
,
EC-231
,
EC-368
,
EC-370
,
EC-424
Accelerator pedal position sensor circuit 3212 2EC-372
,
EC-409
,
EC-416
,
EC-432
Heated oxygen sensor 1 circuit1232 22 2EC-179
,
EC-186
,
EC-196
,
EC-322
,
EC-328
Knock sensor circuit 2 2 3EC-245
Crankshaft position sensor (POS) circuit 2 2EC-250
Camshaft position sensor (PHASE) circuit 2 2EC-257
Vehicle speed signal circuit 2 3 3 3EC-276
Power steering pressure sensor circuit 2 3 3 3 3EC-278
ECM 22333333333EC-283,
EC-286
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-290
PNP switch circuit 3 33333 3EC-398
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-474
Electrical load signal circuit 3 3 3 3EC-480
Air conditioner circuit223333333 3 2AT C - 3 4,
MTC-3
ESP/TCS/ABS CONTROL UNIT
(models with ESP)
ABS actuator and electric unit (control unit)
(models without ESP)4BRC-12
,
BRC-60
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS
EC-99
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35 P/L Heated oxygen sensor 1[Engine is running]Warm-up condition
Engine speed is 2,000 rpm0 - Approximately 1.0V
(Periodically change)
46 RSensor power supply
(Refrigerant pressure sen-
sor)[Ignition switch: ON]Approximately 5V
47 RSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
49 W Throttle position sensor 1[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T), 1st (M/T)
Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T), 1st (M/T)
Accelerator pedal: Fully depressedLess than 4.75V
50 OR Mass air flow sensor[Ignition switch: ON]Approximately 0.4V
[Engine is running]
Warm-up condition
Idle speed0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
[Engine is running]
Warm-up condition
Engine is revving from idle to about 4,000 rpm0.7 - 1.1 to Approximately 4.0V
(QR20DE)
0.8 - 1.2 to Approximately 4.0V
(QR25DE)
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm.)
54 —Sensor ground
(Knock sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
57 B Sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
60
61
79
80L/R
BR
GY/R
PUIgnition signal No. 3
Ignition signal No. 1
Ignition signal No. 4
Ignition signal No. 2[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle0 - 0.1V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 0.2V TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0521E
PBIB0522E
EC-112
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DTC WORK SUPPORT Mode
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
The malfunction will be identified on the CONSULT-II screen
in real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONI-
TOR” in “DATA MONITOR” screen is changed to “Recording
Data ... xx%” as shown at right, and the data after the mal-
function detection is recorded. Then when the percentage
reached 100%, “REAL-TIME DIAG” screen is displayed. If
“STOP” is touched on the screen during “Recording Data ...
xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by “TRIGGER POINT” and
“Recording Speed”. Refer to CONSULT-II Operation Manual.
2. “MANU TRIG” (Manual trigger):
DTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Operation
1. “AUTO TRIG”
While trying to detect the DTC/1st trip DTC by performing the DTC Confirmation Procedure, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, compo-
nents and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-23, "
How to Perform Efficient
Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for fur-
ther diagnosis, such as a comparison with the value for the normal operating condition.
Test mode Test item Condition Reference page
HO2S1HO2S1 (B1) P0133
Refer to corresponding
trouble diagnosis for
DTC.EC-186
HO2S1 (B1) P0134EC-196
HO2S1 (B1) P1143EC-322
HO2S1 (B1) P1144EC-328
H02S2HO2S2 (B1) P0139EC-211HO2S2 (B1) P1146EC-334
HO2S2 (B1) P1147EC-342
SEF705Y
SEF707X
DTC P0031, P0032 HO2S1 HEATER
EC-139
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DTC P0031, P0032 HO2S1 HEATERPFP:22690
DescriptionEBS010ML
SYSTEM DESCRIPTION
The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine
is started.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeEBS010MM
Specification data are reference values.
On Board Diagnosis LogicEBS010MN
DTC Confirmation ProcedureEBS010MO
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)Engine speed
Heated oxygen sensor 1
heater controlHeated oxygen sensor 1
heater
Engine coolant temperature sensor Engine coolant temperature
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,600 OFF
Below 3,600 ON
MONITOR ITEM CONDITION SPECIFICATION
HO2S1 HTR (B1)
Engine: After warming up
Engine speed: Below 3,600 rpmON
Engine speed: Above 3,600 rpm OFF
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0031
0031Heated oxygen
sensor 1 heater
control circuit lowThe current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal
range.
(An excessively low voltage signal is sent to
ECM through the heated oxygen sensor 1
heater.)
Harness or connectors
(The heated oxygen sensor 1 heater circuit is
open or shorted.)
Heater oxygen sensor 1 heater
P0032
0032Heated oxygen
sensor 1 heater
control circuit highThe current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal
range.
(An excessively high voltage signal is sent to
ECM through the heated oxygen sensor 1
heater.)
Harness or connectors
(The heated oxygen sensor 1 heater circuit is
shorted.)
Heater oxygen sensor 1 heater
DTC P0037, P0038 HO2S2 HEATER
EC-145
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DTC P0037, P0038 HO2S2 HEATERPFP:226A0
DescriptionEBS010MT
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeEBS010MU
Specification data are reference values.
On Board Diagnosis LogicEBS010MV
DTC Confirmation ProcedureEBS010MW
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)Engine speed
Heated oxygen sensor 2
heater controlHeated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature
Mass air flow sensor Amount of intake air
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600OFF
Below 3,600 rpm after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no loadON
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 HTR (B1)
Engine speed is below 3,600 rpm after the following conditions are met
–Warm-up condition
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no loadON
Engine speed: Above 3,600 rpm OFF
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0037
0037Heated oxygen
sensor 2 heater
control circuit lowThe current amperage in the heated oxygen sen-
sor 2 heater circuit is out of the normal range.
(An excessively low voltage signal is sent to ECM
through the heated oxygen sensor 2 heater.)
Harness or connectors
(The heated oxygen sensor 2 heater circuit is
open or shorted.)
Heater oxygen sensor 2 heater
P0038
0038Heated oxygen
sensor 2 heater
control circuit highThe current amperage in the heated oxygen sen-
sor 2 heater circuit is out of the normal range.
(An excessively high voltage signal is sent to
ECM through the heated oxygen sensor 2
heater.)
Harness or connectors
(The heated oxygen sensor 2 heater circuit is
shorted.)
Heater oxygen sensor 2 heater
EC-154
[QR (WITH EURO-OBD)]
DTC P0102, P0103 MAF SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS010N6
1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2. CHECK INTAKE SYSTEM
Check the following for connection.
Air duct
Va c u u m h o s e s
Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
50 OR Mass air flow sensor[Ignition switch: ON]Approximately 0.4V
[Engine is running]
Warm-up condition
Idle speed0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
[Engine is running]
Warm-up condition
Engine is revving from idle to about 4,000 rpm0.7 - 1.1 to Approximately 4.0V
(QR20DE)
0.8 - 1.2 to Approximately 4.0V
(QR25DE)
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm.)
67 B/PSensor ground
(Mass air flow sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
DTC P0102, P0103 MAF SENSOR
EC-157
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7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 50.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-157, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-124, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionEBS01FF1
MASS AIR FLOW SENSOR
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-II and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication under the follow-
ing conditions.
*: Check for linear voltage rise in response to engine being increased to about
4,000 rpm.
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
6. Turn ignition switch OFF.
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again.
9. If NG, clean or replace mass air flow sensor.Continuity should exist.
Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operating
temperature.)0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
Idle to about 4,000 rpm0.7 - 1.1 to 2.4 (QR20DE)*
0.8 - 1.2 to 2.4 (QR25DE)*
SEF178Y
EC-158
[QR (WITH EURO-OBD)]
DTC P0102, P0103 MAF SENSOR
Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 50 (Mass air flow sensor
signal) and ground.
*: Check for linear voltage rise in response to engine being increased to about
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 3 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.
8. If NG, clean or replace mass air flow sensor.
Removal and InstallationEBS010N8
MASS AIR FLOW SENSOR
Refer to EM-16, "AIR CLEANER AND AIR DUCT" .
Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operating
temperature.)0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
Idle to about 4,000 rpm0.7 - 1.1 to 2.4 (QR20DE)*
0.8 - 1.2 to 2.4 (QR25DE)*
MBIB0017E