2005 NISSAN NAVARA service

AT-222
ON-VEHICLE SERVICE
20. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors.
21. Remove A/T assembly harness connector from control valve
with TCM using flat-blade screwdriver.
22. Disconnect TCM connector and park/neutral position switch
connector
CAUTION:
Be careful not to damage connectors.
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer toAT-12, "
Checking A/T
Fluid".
1. Connect TCM connector and park/neutral position switch con-
nector.
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ON-VEHICLE SERVICE
AT-223
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2. Install A/T assembly harness connector to control valve with
TCM.
3. Connect TCM connectors.
4. Install O-ring in A/T assembly harness connector.
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer toAT- 2 1 8 , "
COMPONENTS".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
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AT-224
ON-VEHICLE SERVICE
7. Install control valve with TCM in transmission case.
CAUTION:
lMake sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
lHang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
lAdjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
lAssemble it so that manual valve cutout is engaged with
manual plate projection.
8. Install bolts A, B and C in control valve with TCM.
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1®2®3), and then tighten other
bolts. Tighten control valve with TCM mounting bolts to the
specified torque. Refer toAT- 2 1 8 , "
COMPONENTS".
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Bolt symbol Length [mm (in)] Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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ON-VEHICLE SERVICE
AT-225
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10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clips.
14. Install magnets onto oil pan.
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AT-226
ON-VEHICLE SERVICE
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
lDo not reuse oil pan gasket.
lInstall it in the direction to align hole positions.
lCompletely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
lInstall it so that drain plug comes to the position as
shown in the figure.
lBe careful not to pinch harnesses.
lCompletely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening
them.Tighten necessary oil pan mounting bolts with specified
torque. Refer toAT- 2 1 8 , "
COMPONENTS"
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer toAT-218,
"COMPONENTS".
CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Install control cable to A/T assembly. Refer toAT- 2 1 0 , "
COMPO-
NENTS".
21. Install engine under cover rear.
22. Pour ATF into A/T assembly. Refer toAT-11, "
Changing A/T
Fluid".
23. Connect the battery cable from the negative terminal.
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ON-VEHICLE SERVICE
AT-227
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A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove under cover.
3. Drain ATF through drain hole.
4. Remove oil pan and oil pan gasket.
5. Check foreign materials in oil pan to help determine cause of
malfunction. If the ATF is very dark, smell burned or contains
foreign particles, friction material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
lIf friction material is detected, replace radiator after repair
of A/T. Refer toCO-11, "
RADIATOR".
6. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
7. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
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AT-228
ON-VEHICLE SERVICE
8. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
9. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION:
After completing installation, check for A/T fluid leakage and A/T fluid level. Refer toAT-12, "
Checking
A/T Fluid".
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer toAT- 2 1 8 , "
COMPO-
NENTS".
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ON-VEHICLE SERVICE
AT-229
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3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
lDo not reuse oil pan gasket.
lInstall it in the direction to align hole positions.
lCompletely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
lInstall it so that drain plug comes to the position as
shown in the figure.
lBe careful not to pinch harnesses.
lCompletely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening
them.Tighten necessary oil pan mounting bolts with specified
torque. Refer toAT- 2 1 8 , "
COMPONENTS".
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer toAT-218,
"COMPONENTS".
CAUTION:
Do not reuse drain plug gasket.
7. Install engine under cover rear.
8. Pour ATF into transmission assembly. Refer toAT-11, "
Changing A/T Fluid".
9. Connect the battery cable to the negative terminal.
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