2005 NISSAN NAVARA lock

BL-118
DOOR
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the front fender. Refer toBL-20, "Removal and Installation".
2. Loosen the hinge mounting bolts. Raise or lower the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the rear door hinge cover mounting clips, and remove the rear door hinge cover.
2. Loosen the rear door hinge mounting bolts.
3. Open the door, and raise or lower the rear end of the door to adjust.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts and
mounting bolts.
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
Portion Clearance
Front fender- Front door outer A - A (a) 3.5 - 5.5 mm (0.138 - 0.217 in)
Front door outer - Rear door outer B - B (c) 3.5 - 5.5 mm (0.138 - 0.217 in)
Portion Surface height
Front fender- Front door outer A - A (b) - 1.0 - 1.0 mm (- 0.039 - 0.039 in)
Front door outer - Rear door outer B - B (d) - 1.0 - 1.0 mm (- 0.039 - 0.039 in)
: 16.7 N·m (1.7 kg-m, 12.4 ft-lb)
PIIB2804J

BL-120
DOOR
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the front fender. Refer toBL-20, "Removal and Installation".
2. Loosen the hinge mounting bolts. Raise or lower the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper finisher. Refer toEI-35, "CENTER PILLAR UPPER FINISHER".
2. Loosen the lower hinge mounting bolts.
3. From inside the vehicle, loosen the upper hinge mounting nuts. Open the door, and raise or lower the rear
end of the door to adjust.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts and
mounting bolts.
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
Removal and Installation of Front DoorEIS00B6A
CAUTION:
lWhen removing and installing the front door assembly, support the door with a jack and cloth to
protect the door and body.
lWhen removing and installing front door assembly, be sure to carry out the fitting adjustment
Refer toBL-117, "
Fitting Adjustment (King Cab)"andBL-119, "Fitting Adjustment (Double Cab)".
lCheck the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
lAfter installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
lOperate with two workers, because of its heavy weight.
lAfter installing, check operation.
REMOVAL
1. Remove the front kicking plate and the dash side finisher. Refer toEI-33, "BODY SIDE TRIM".
Portion Clearance
Front fender- Front door outer A - A (a) 3.5 - 5.5 mm (0.138 - 0.217 in)
Front door outer - Rear door outer B - B (c) 3.5 - 5.5 mm (0.138 - 0.217 in)
Portion Surface height
Front fender- Front door outer A - A (b) - 1.0 - 1.0 mm (- 0.039 - 0.039 in)
Front door outer - Rear door outer B - B (d) - 1.0 - 1.0 mm (- 0.039 - 0.039 in)
: 16.7 N·m (1.7 kg-m, 12.4 ft-lb)
PIIB2804J

BL-126
FRONT DOOR LOCK
FRONT DOOR LOCK
PFP:80502
Removal and InstallationEIS00B6B
REMOVAL
1. Remove the front door finisher. Refer toEI-30, "FRONT DOOR".
2. Fully close the front door window.
3. Remove the front door sealing screen.
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
4. Remove the lower sash (rear). Refer toGW-35, "
Removal and Installation".
5. Remove the inside handle assembly.
6. Disconnect the inside handle knob cable from the back side of
the inside handle in order of (1) and (2).
CAUTION:
During removal and installation, work so as not to bend the
ends of the inside handle.
1. Grommet 2. Front door striker 3. Door lock assembly
4. Outside handle cable 5. Inside handle assembly 6. Inside handle cable
7. Key cylinder rod (Driver side only) 8. Door key cylinder 9. Outside handle bracket
10. Front gasket 11. Outside handle 12. Outside handle escutcheon
13. Rear gasket 14. TORX bolt
MIIB0937E
MIIB0636E

FRONT DOOR LOCK
BL-127
C
D
E
F
G
H
J
K
L
MA
B
BL
7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole.
CAUTION:
Do not forcibly remove the TORX bolt.
8. Reach to separate the key cylinder rod and outside handle rod connection (on the handle). If no door key
cylinder is found, go to 10.
9. Remove the door side grommet, and door key cylinder is
decomposed into (1) and (2).
10. While pulling the outside handle, remove the door key cylinder
assembly in order of (1) and (2).
11. While pulling outside handle, slide toward rear of vehicle to
remove the outside handle in order of (1) and (2).: 6.1 N·m (0.63 kg-m, 54.0 in-lb)
MIIB0630E
MIIB0664E
MIIB0631E
MIIB0632E

BL-128
FRONT DOOR LOCK
12. Remove the front gasket and rear gasket.
13. Remove the TORX bolts (T30), remove the door lock assembly.
14. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
15. Disconnect the door lock actuator connector.
16. Reach in to separate the key cylinder rod and outside handle
cable connection.
MIIB0559E
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E
MIIB0634E
PIIB2878J

FRONT DOOR LOCK
BL-129
C
D
E
F
G
H
J
K
L
MA
B
BL
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lInstall each rod by rotating the rod holder until it engages with a tactile feel.
lWhen installing door lock assembly, be careful so that the
outside handle cable bends as shown in the figure.
lPlace the outside handle cable on the front of door lock
assembly before installing.
MIIB0653E

BL-130
REAR DOOR LOCK
REAR DOOR LOCK
PFP:82502
Removal and Installation of Rear Door Lock (King Cab)EIS00B6E
REMOVAL
1. Remove the rear door finisher. Refer toEI-32, "REAR DOOR - KING CAB".
2. Remove the rear door sealing screen.
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
1. Rear door striker (upper) 2. Rear door outside handle assembly 3. Rear door striker (lower)
4. Door lock cable (lower) 5. Rear door lock assembly (lower) 6. Striker shim
7. Rear door lock cover 8. Rear door lock assembly (upper) 9. Door lock cable (upper)
MIIB0919E

REAR DOOR LOCK
BL-131
C
D
E
F
G
H
J
K
L
MA
B
BL
3. Disconnect the door lock cable (upper/lower) installed on rear
door outside handle assembly in order of (1) to (3).
CAUTION:
During removal and installation, work so as not to bend the
ends of the door lock cable.
4. Remove rear door outside handle mounting bolts, and remove the rear door outside handle assembly.
5. Disconnect the rear door lock switch harness connector (upper/
lower), and remove harness connector clips.
6. Remove the clips of the rear door lock cover, and remove the rear door lock cover.
7. Remove the rear seat belt bracket mounting bolt (2).
8. Remove the rear door lock (upper) mounting bolts(1), and
remove the rear door lock assembly (upper).
9. Remove the rear door lock (lower) mounting bolts, and remove
the rear door lock assembly (lower).
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lTo install each rod, be sure to rotate the rod holder until a click is felt.
lPlace the outside handle bracket cable on the rear of door lock assembly before installing.
MIIB0932E
MIIB0930E
MIIB0933E
MIIB0633E