GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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IDX
ALPHABETICAL INDEX
HSEAT - Wiring diagram .......................SE-14,SE-17
I
IATS - Wiring diagram .....................................EC-100
Identification plate ...............................................GI-57
Idle speed ..........................................................EC-38
Ignition key hole illumination .............................LT-145
ILL - Wiring diagram .........................................LT-166
Illumination .......................................................LT-162
In vehicle sensor ...........................ATC-108,ATC-118
INJE/PW - Wiring diagram ...............................EC-284
INJECT - Wiring diagram .....EC-128,EC-240,EC-289
Injection nozzle .......EM-44,EC-123,EC-125,EC-237
Injector adjustment value ...................EC-271,EC-273
Injector adjustment value registration ................EC-25
Input clutch solenoid valve .................AT-132,AT-134
Instrument panel ..................................................IP-10
INT/V - Wiring diagram ....................................EC-315
Intake air control valve control solenoid valve .EC-314
Intake air temperature sensor ............................EC-98
Intake door control linkage adjustment ............ATC-79
Intake door motor ..........ATC-77,ATC-129,MTC-109
Intake manifold ..................................................EM-20
Intake sensor ..ATC-114,ATC-120,MTC-95,MTC-99
Interior .................................................................EI-33
Interior lamp ......................................................LT-145
Interior lamp on-off control ................................LT-145
IPDM (Intelligent power distribution module engine
room) .................................................................PG-14
ISO 15031-2 Terminology ..................................GI-61
J
Jacking points .....................................................GI-52
K
Key illumination ................................................LT-145
KEYLES - Wiring diagram ..................................BL-93
L
Leaf spring (rear) ..............................................RSU-7
Length (Dimensions) ..........................................GI-60
License lamp ....................................................LT-125
Lifting points .......................................................GI-52
Line pressure solenoid valve ...........................AT-114
Line pressure test (A/T) .....................................AT-44
Liquid gasket application ................EM-5,LU-2,CO-2
Location of electrical units .................................PG-71
Low coast brake solenoid valve ..........AT-152,AT-154
Lubricant (R134a) A/C ......................ATC-24,MTC-24
Lubricants ..........................................................MA-14
Lubrication circuit (engine) ..................................LU-4
Lubrication oil A/C ............................ATC-24,MTC-24
Lubrication-locks, hinges and hood latches .......MA-39
M
MAFS - Wiring diagram .....................................EC-94
Magnet clutch .ATC-87,ATC-143,MTC-79,MTC-123
MAIN - Wiring diagram ......................................EC-72
Main drive gear (M/T) ........................................MT-21
Mainshaft (M/T) ..................................................MT-21
Major overhaul (Final drive)FFD-17,RFD-15,RFD-82
Major overhaul (Transfer) ................................TF-112
Malfunction indicator (MI) ..................................EC-28
Map lamp ..........................................................LT-145
Mass air flow sensor (MAFS) .............................EC-92
Master cylinder (brake) ......................................BR-17
Master cylinder (clutch) ........................................CL-9
Meter .....................................................................DI-4
METER - Wiring diagram ....................................DI-10
MI & data link connectors circuit ......................EC-354
MIL/DL - Wiring diagram ..................................EC-354
Mode door control linkage adjustment ............ATC-65,
MTC-59
Mode door motor ............ATC-63,ATC-130,MTC-58,
MTC-110
Model variation ...................................................GI-56
Multiport fuel injection precautions .......................GI-6
N
NATS - Wiring diagram ....................................BL-173
NATS (Nissan anti-theft system) precautions .......GI-3
NVH troubleshooting (AX) .................................FAX-4
NVH troubleshooting (BR) ...................................BR-5
NVH troubleshooting (EM) ................................EM-10
NVH troubleshooting (Final drive) ........FFD-6,RFD-7,
RFD-39
NVH troubleshooting (M/T) ..................................MT-6
NVH troubleshooting (Propeller shaft) .................PR-2
NVH troubleshooting (ST) ....................................PS-5
NVH troubleshooting (Transfer) .........................TF-11
NVH troubleshooting (WT)NVH troubleshooting (WT) .
WT-2
O
Oil cooler (engine) .............................................LU-11
Oil filter .................................................................LU-8
Oil pan (engine) ................................................EM-36
Oil pressure (engine) ...........................................LU-5
Oil pump (A/T) .................................................AT-281
Oil pump (engine) ..............................................LU-14
Oil seal replacement (engine) ...........................EM-70
Oil seal replacement (front of final drive) ...........FFD-9
Oil seal replacement (side of final drive) ..........FFD-13
On board diagnostic system ..............................EC-27
Operating cylinder (clutch) .................................CL-11
Overheat ..........................................................EC-132
Oversize piston ...............................................EM-129
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
LT-1
LIGHTING SYSTEM
K ELECTRICAL
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LIGHTING SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 4
General Precautions for Service Operations ............ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
HEADLAMP -CONVENTIONAL TYPE- ..................... 5
Component Parts and Harness Connector Location..... 5
System Description .................................................. 5
OUTLINE ............................................................... 5
FRIENDLY LIGHTING FUNCTION ....................... 6
CAN Communication System Description ................ 6
Schematic ................................................................ 7
Wiring Diagram - H/LAMP - ...................................... 8
Terminals and Reference Value for BCM ............... 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Proceed With Trouble Diagnosis ................ 13
Preliminary Check .................................................. 13
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 13
CONSULT-II Functions (BCM) ............................... 15
CONSULT-II BASIC OPERATION ....................... 15
WORK SUPPORT ............................................... 16
DATA MONITOR ................................................. 16
ACTIVE TEST ..................................................... 17
CONSULT-II Functions (IPDM E/R) ....................... 18
CONSULT-II BASIC OPERATION ....................... 18
DATA MONITOR ................................................. 19
ACTIVE TEST ..................................................... 19
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 20
Headlamp HI Beam Does Not Illuminate (One Side)... 22
High Beam Indicator Lamp Does Not Illuminate .... 23
Headlamp LO Beam Does Not Illuminate (Both
Sides) ..................................................................... 23
Headlamp LO Beam Does Not Illuminate (One Side)
... 25
Headlamps Do Not Turn OFF ................................ 26
Aiming Adjustment ................................................. 28
LOW BEAM AND HIGH BEAM ........................... 28Bulb Replacement .................................................. 29
HEADLAMP HIGH/LOW BEAM .......................... 29
FRONT TURN SIGNAL LAMP ............................ 29
CLEARANCE LAMP ............................................ 29
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
Disassembly and Assembly .................................... 30
DISASSEMBLY ................................................... 30
HEADLAMP - DAYTIME LIGHT SYSTEM - ............. 31
Component Parts and Harness Connector Location... 31
System Description ................................................. 31
OUTLINE ............................................................. 32
DAYTIME LIGHT OPERATION ........................... 32
COMBINATION SWITCH READING FUNCTION... 33
AUTO LIGHT OPERATION ................................. 33
CAN Communication System Description .............. 33
CAN Communication Unit ....................................... 33
Schematic ............................................................... 34
Wiring Diagram — DTRL — ................................... 35
Terminals and Reference Values for BCM .............. 39
Terminals and Reference Values for IPDM E/R ...... 39
How to Proceed With Trouble Diagnosis ................ 40
Preliminary Check .................................................. 40
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 40
CONSULT-II Functions (BCM) ................................ 42
CONSULT-II BASIC OPERATION ....................... 42
DATA MONITOR ................................................. 43
ACTIVE TEST ..................................................... 44
CONSULT-II Functions (IPDM E/R) ........................ 45
CONSULT-II BASIC OPERATION ....................... 45
DATA MONITOR ................................................. 46
ACTIVE TEST ..................................................... 46
Daytime Light Control Does Not Operate Properly
(Normal Headlamps Operate Properly) .................. 47
Aiming Adjustment .................................................. 48
Bulb Replacement .................................................. 48
Removal and Installation ........................................ 48
Disassembly and Assembly .................................... 48
FRONT FOG LAMP
LT-85
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Aiming AdjustmentEKS00P4D
The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.
lKeep all tires inflated to correct pressure.
lPlace vehicle on level surface.
lSee that vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire, jack, and
tools). Have the driver or equivalent weight placed in driver's seat.
Adjust aiming in the vertical direction by turning the adjustment
screw.
NOTE:
Use a Phillips screwdriver to adjust. Turn screw clockwise to raise
pattern and counterclockwise to lower pattern.
1. Set the distance between the screen and the center of the fog
lamp lens as shown.
2. Turn front fog lamps ON.
3. Remove front portion of fender protector(s) for adjusting screw
access. Refer toEI-22, "
Removal and Installation of Front
Fender Protector".
4. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone is 100 mm (4 in) below the height of
the fog lamp centers as shown.
lWhen performing adjustment, if necessary, cover the headlamps
and opposite fog lamp.
SKIB6539E
PKIB1672E
PKIB1673E
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTIONMA
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MA
MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
DESCRIPTION ............................................................ 5
Pre-Delivery Inspection Items .................................. 5
GENERAL MAINTENANCE ....................................... 7
General Maintenance ............................................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD25DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD25DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD25DDTI DIESEL ENGINE) ............... 11
CHASSIS AND BODY MAINTENANCE
(YD25DDTI DIESEL ENGINE) ............................. 11
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
DIESEL ENGINE ................................................. 15
GEAR OIL ........................................................... 15
Engine Coolant Mixture Ratio ................................ 16
ENGINE MAINTENANCE ......................................... 17
Checking Drive Belts .............................................. 17
Deflection Adjustment ............................................ 18
POWER STEERING OIL PUMP BELT ............... 18
A/C COMPRESSOR, ALTERNATOR AND
WATER PUMP BELT .......................................... 19
Changing Engine Coolant ...................................... 19
DRAINING ENGINE COOLANT ......................... 19
REFILLING ENGINE COOLANT ........................ 20FLUSHING COOLING SYSTEM ......................... 21
Checking Cooling System ...................................... 21
CHECKING COOLING SYSTEM HOSES ........... 21
CHECKING RADIATOR ...................................... 21
CHECKING RESERVOIR TANK CAP ................. 21
CHECKING RADIATOR SYSTEM FOR LEAKS... 22
Checking Fuel Lines ............................................... 23
Changing Fuel Filter ............................................... 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
INSPECTION AFTER INSTALLATION ................ 24
Draining Water from Fuel Filter .............................. 25
Changing Engine Air Cleaner Filter ........................ 25
DRY PAPER TYPE .............................................. 25
Changing Engine Oil ............................................... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
CHASSIS AND BODY MAINTENANCE ................... 28
Checking the Exhaust System ................................ 28
Checking Clutch Fluid Level and Leaks ................. 28
Checking Clutch System ........................................ 28
Checking M/T Oil .................................................... 28
Changing M/T Oil .................................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
FLUID LEAKAGE AND FLUID LEVEL ................ 31
Changing Transfer Fluid ......................................... 32
DRAINING ........................................................... 32
FILLING ............................................................... 32
Checking Propeller Shaft ........................................ 32
Checking Front Final Drive Oil (Front Differential
Gear Oil) ................................................................. 32
OIL LEAKAGE AND OIL LEVEL ......................... 32
Changing Front Final Drive Oil (Front Differential
Gear Oil) ................................................................. 33
DRAINING ........................................................... 33
FILLING ............................................................... 33
DESCRIPTION
MA-5
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DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS001K2
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
RF-1
ROOF
IBODY
CONTENTS
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SECTIONRF
A
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RF
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tool ......................................... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location... 10
System Description ................................................. 11
TILT UP / SLIDE CLOSE OPERATION ................ 11
TILT DOWN / SLIDE OPEN OPERATION ........... 11AUTO OPERATION ............................................. 11
ANTI-PINCH FUNCTION .................................... 11
MEMORY RESET PROCEDURE ....................... 12
INITIALIZATION PROCEDURE .......................... 12
CAN Communication System Description .............. 13
CAN Communication Unit ....................................... 13
Wiring Diagram — SROOF — ................................ 14
Terminals and Reference Value for BCM ............... 15
Terminals and Reference Value for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 16
Trouble Diagnosis Symptom Chart ......................... 16
BCM Power Supply and Ground Circuit Check ...... 16
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 17
Sunroof Switch System Check ............................... 18
Fitting Adjustment ................................................... 20
GAP ADJUSTMENT ............................................ 20
HEIGHT DIFFERENCE ADJUSTMENT .............. 20
Removal and Installation ........................................ 21
SUNROOF UNIT ................................................. 22
GLASS LID .......................................................... 22
WIND DEFLECTOR ............................................ 23
SUNSHADE ........................................................ 23
SUNROOF MOTOR ............................................ 23
DRAIN HOSES .................................................... 25
WEATHERSTRIP ................................................ 25
REAR DRAIN ASSEMBLY .................................. 25
LINK AND WIRE ASSEMBLY ............................. 26