2005 MERCEDES-BENZ SPRINTER parking brake

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Page 66 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual STANDARD PROCEDURE - MASTER
CYLINDER BLEEDING..................17
REMOVAL.............................17
INSTALLATION.........................18
PEDAL
REMOVAL.............................18
INSTALLATI

Page 67 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual ROAD TESTING
(1) If complaint involved low brake pedal, pump
pedal and note if it comes back up to normal height.
(2) Check brake pedal response with transmission
in Neutral and engine running. Pedal

Page 68 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual A worn, damaged wheel bearing or suspension
component are further causes of pull. A damaged
front tire (bruised, ply separation) can also cause
pull.
A common and frequently misdiagnosed pull condi-
t

Page 84 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual REMOVAL - REAR (SRW)
(1) Raise and support the vehicle.
(2) Remove the rear wheels.
(3) Remove the rear disc brake pads (Fig. 25).
(4) Remove the disc brake caliper adapter (Fig.
25).
(5) Apply the pa

Page 85 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (4) Remove the disc brake caliper adapter (Fig.
27).
(5) Apply the parking brake.
(6) Install two lug studs to secure the disc brake
rotor when the locking bolt is removed.
(7) Remove the wheel flange

Page 86 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (3) Install the locking bolt for the rotor (Fig. 27).
Tighten to 23 N´m (204 in. lbs.).
(4) Install the disc brake caliper adapter (Fig. 27).
Tighten to 170 N´m (125 ft. lbs.) (Refer to 5 -
BRAKES/H

Page 87 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual SPECIAL TOOLS
PARK BRAKE
SPECIAL TOOL CROSS REFERENCE CHART
MB
TOOL #MILLER
TOOL #DESCRIPTION
116 589
01 62 009280 RETURN SPRING
PULLING HOOK
112 589
09 61 009281 RETAINING SPRING
TOOL
901 589
00 63 0

Page 89 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (5) Adjust the parking park.
(6) Lower the vehicle.
INSTALLATION - REAR
NOTE: Route the park brake cable free of tension
and the risk of chafing.
(1) Install the hand brake cable to the anchor
plate (