2005 MERCEDES-BENZ SPRINTER jump start

LUBRICATION & MAINTENANCE
TABLE OF CONTENTS
page page
FLUID TYPES
DESCRIPTION
DESCRIPTION - FUEL REQUIREMENTS -
DIESEL ENGINE.......................1
DESCRIPTION - ENGINE COOLANT........1
DESCRIPTION - HOAT COOLANT..........2
DESCRIPTION - AXLE...................3
DESCRIPTION - BRAKE FLUID............3
DESCRIPTION - POWER STEERING FLUID . . 3
DESCRIPTION - ENGINE OIL - DIESEL
ENGINES............................3
DESCRIPTION - AUTOMATIC
TRANSMISSION FLUID - NAG1............4
OPERATION - AUTOMATIC TRANSMISSION
FLUID...............................4
FLUID CAPACITIES
SPECIFICATIONS - FLUID CAPACITIES.......4FLUID FILL/CHECK LOCATIONS
INSPECTION - FLUID FILL/CHECK
LOCATIONS..........................4
PARTS & LUBRICANT RECOMMENDATION
STANDARD PROCEDURE - PARTS &
LUBRICANT RECOMMENDATIONS.........5
HOISTING
STANDARD PROCEDURE - HOISTING........5
JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING . . 6
TOWING
STANDARD PROCEDURE - TOWING.........6
MAINTENANCE SCHEDULES
DESCRIPTION..........................7
INTERNATIONAL SYMBOLS
DESCRIPTION..........................9
FLUID TYPES
DESCRIPTION
DESCRIPTION - FUEL REQUIREMENTS -
DIESEL ENGINE
DESCRIPTION
WARNING: Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable under certain
conditions and hazardous or explosive when mixed
with diesel fuel.
Use good quality diesel fuel from a reputable sup-
plier in your Dodge truck. For most year-round ser-
vice, number 2 diesel fuel meeting ASTM
specification D-975 will provide good performance. If
the vehicle is exposed to extreme cold (below 0ÉF/-
18ÉC), or is required to operate at colder-than-normal
conditions for prolonged periods, use climatized No. 2
diesel fuel or dilute the No. 2 diesel fuel with 50%
No. 1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters.
Diesel fuel is seldom completely free of water. To
prevent fuel system trouble, including fuel line freez-
ing in winter, drain the accumulated water from the
fuel/water separator using the fuel/water separator
drain provided. If you buy good-quality fuel and fol-low the cold-weather advice above, fuel conditioners
should not be required in your vehicle. If available in
your area, a high cetane ªpremiumº diesel fuel may
offer improved cold starting and warm-up perfor-
mance.
DESCRIPTION - ENGINE COOLANT
ETHYLENE-GLYCOL MIXTURES
CAUTION: Richer antifreeze mixtures cannot be
measured with normal field equipment and can
cause problems associated with 100 percent ethyl-
ene-glycol.
The required ethylene-glycol (antifreeze) and water
mixture depends upon the climate and vehicle oper-
ating conditions. The recommended mixture of 50/50
ethylene-glycol and water will provide protection
against freezing to -37É C (-34É F). The antifreeze
concentrationmust alwaysbe a minimum of 44 per-
cent, year-round in all climates.If percentage is
lower than 44 percent, engine parts may be
eroded by cavitation, and cooling system com-
ponents may be severely damaged by corrosion.
Maximum protection against freezing is provided
with a 68 percent antifreeze concentration, which
prevents freezing down to -67.7É C (-90É F). A higher
percentage will freeze at a warmer temperature.
Also, a higher percentage of antifreeze can cause the
VALUBRICATION & MAINTENANCE 0 - 1

JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING
WARNING: REVIEW ALL SAFETY PRECAUTIONS
AND WARNINGS IN THE BATTERY SYSTEM SEC-
TION OF THE SERVICE MANUAL. (Refer to 8 -
ELECTRICAL/BATTERY SYSTEM/BATTERY - STAN-
DARD PROCEDURE)
²DO NOT JUMP START A FROZEN BATTERY,
PERSONAL INJURY CAN RESULT.
²IF EQUIPPED, DO NOT JUMP START WHEN
MAINTENANCE FREE BATTERY INDICATOR DOT IS
YELLOW OR BRIGHT COLOR.
²DO NOT JUMP START A VEHICLE WHEN THE
BATTERY FLUID IS BELOW THE TOP OF LEAD
PLATES.
²DO NOT ALLOW JUMPER CABLE CLAMPS TO
TOUCH EACH OTHER WHEN CONNECTED TO A
BOOSTER SOURCE.
²DO NOT USE OPEN FLAME NEAR BATTERY.
²REMOVE METALLIC JEWELRY WORN ON
HANDS OR WRISTS TO AVOID INJURY BY ACCI-
DENTAL ARCING OF BATTERY CURRENT.
²WHEN USING A HIGH OUTPUT BOOSTING
DEVICE, DO NOT ALLOW BATTERY VOLTAGE TO
EXCEED 16 VOLTS. REFER TO INSTRUCTIONS
PROVIDED WITH DEVICE BEING USED.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN PERSONAL INJURY.
CAUTION: When using another vehicle as a
booster, do not allow vehicles to touch. Electrical
systems can be damaged on either vehicle.
TO JUMP START A DISABLED VEHICLE:
(1) Raise hood on disabled vehicle and visually
inspect engine compartment for:
²Battery cable clamp condition, clean if necessary.
²Frozen battery.
²Yellow or bright color test indicator, if equipped.
²Low battery fluid level.
²Generator drive belt condition and tension.
²Fuel fumes or leakage, correct if necessary.
CAUTION: If the cause of starting problem on dis-
abled vehicle is severe, damage to booster vehicle
charging system can result.
(2) When using another vehicle as a booster
source, park the booster vehicle within cable reach.
Turn off all accessories, set the parking brake, place
the automatic transmission in PARK or the manual
transmission in NEUTRAL and turn the ignition
OFF.(3) On disabled vehicle, place gear selector in park
or neutral and set park brake. Turn off all accesso-
ries.
(4) Connect jumper cables to booster battery. RED
clamp to positive terminal (+). BLACK clamp to neg-
ative terminal (-). DO NOT allow clamps at opposite
end of cables to touch, electrical arc will result.
Review all warnings in this procedure.
(5) On disabled vehicle, connect RED jumper cable
clamp to positive (+) terminal. Connect BLACK
jumper cable clamp to engine ground as close to the
ground cable attaching point as possible.
(6) Start the engine in the vehicle which has the
booster battery, let the engine idle a few minutes,
then start the engine in the vehicle with the dis-
charged battery.
CAUTION: Do not crank starter motor on disabled
vehicle for more than 15 seconds, starter will over-
heat and could fail.
(7) Allow battery in disabled vehicle to charge to
at least 12.4 volts (75% charge) before attempting to
start engine. If engine does not start within 15 sec-
onds, stop cranking engine and allow starter to cool
(15 min.), before cranking again.
DISCONNECT CABLE CLAMPS AS FOLLOWS:
²Disconnect BLACK cable clamp from engine
ground on disabled vehicle.
²When using a Booster vehicle, disconnect
BLACK cable clamp from battery negative terminal.
Disconnect RED cable clamp from battery positive
terminal.
²Disconnect RED cable clamp from battery posi-
tive terminal on disabled vehicle.
TOWING
STANDARD PROCEDURE - TOWING
WARNING: Do not tow the vehicle if the key cannot
be turned in the ignition lock. If the key cannot be
turned, the ignition lock remains locked and the
vehicle cannot be steered. With the engine not run-
ning there is no power assistance for the braking
and steering systems. In this case, it is important to
keep in mind that a considerably higher degree of
effort is necessary to brake and steer the vehicle.
The vehicle must not be towed with the front axle
raised and the key in position 2 in the ignition lock
as the drive wheels could then lock due to the
acceleration skid control (ASR)
0 - 6 LUBRICATION & MAINTENANCEVA

²Battery Holddown- The battery holddown
hardware secures the battery in the battery tray in
the engine compartment.
²Battery Tray- The battery tray provides a
secure mounting location in the vehicle for the bat-
tery and an anchor point for the battery holddown
hardware.
For battery system maintenance schedules and
jump starting procedures, see the owner's manual in
the vehicle glove box. Optionally, refer to the Lubri-
cation and Maintenance section of this manual for
the recommended battery maintenance schedules and
for the proper battery jump starting procedure. While
battery charging can be considered a maintenance
procedure, the battery charging procedure and
related information are located later in this section of
this service manual. This was done because the bat-
tery must be fully-charged before any battery system
diagnosis or testing procedures can be performed.
OPERATION
The battery system is designed to provide a safe,
efficient, reliable and mobile means of delivering and
storing electrical energy. This electrical energy is
required to operate the engine starting system, as
well as to operate many of the other vehicle acces-
sory systems for limited durations while the engine
and/or the charging system are not operating. The
battery system is also designed to provide a reserve
of electrical energy to supplement the charging sys-
tem for short durations while the engine is running
and the electrical current demands of the vehicle
exceed the output of the charging system. In addition
to delivering, and storing electrical energy for the
vehicle, the battery system serves as a capacitor and
voltage stabilizer for the vehicle electrical system. It
absorbs most abnormal or transient voltages caused
by the switching of any of the electrical components
or circuits in the vehicle.
DIAGNOSIS AND TESTING - BATTERY SYSTEM
The battery, starting, and charging systems in the
vehicle operate with one another and must be testedas a complete system. In order for the engine to start
and the battery to maintain its charge properly, all of
the components that are used in these systems must
perform within specifications. It is important that
the battery, starting, and charging systems be thor-
oughly tested and inspected any time a battery needs
to be charged or replaced. The cause of abnormal bat-
tery discharge, overcharging or early battery failure
must be diagnosed and corrected before a battery is
replaced and before a vehicle is returned to service.
The service information for these systems has been
separated within this service manual to make it eas-
ier to locate the specific information you are seeking.
However, when attempting to diagnose any of these
systems, it is important that you keep their interde-
pendency in mind.
The diagnostic procedures used for the battery,
starting, and charging systems include the most
basic conventional diagnostic methods, to the more
sophisticated On-Board Diagnostics (OBD) built into
the Powertrain Control Module (PCM). Use of an
induction-type milliampere ammeter, a volt/ohmme-
ter, a battery charger, a carbon pile rheostat (load
tester) and a 12-volt test lamp may be required. All
OBD-sensed systems are monitored by the PCM.
Each monitored circuit is assigned a Diagnostic Trou-
ble Code (DTC). The PCM will store a DTC in elec-
tronic memory for any failure it detects. Refer to
Charging System for the proper charging system on-
board diagnostic test procedures.
MICRO 420 BATTERY TESTER
The Micro 420 automotive battery tester is
designed to help the dealership technicians diagnose
the cause of a defective battery. Follow the instruc-
tion manual supplied with the tester to properly
diagnose a vehicle. If the instruction manual is not
available refer to the standard procedure in this sec-
tion, which includes the directions for using the
Micro 420 battery tester.
8F - 2 BATTERY SYSTEMVA
BATTERY SYSTEM (Continued)

SPECIFICATIONS
TORQUE - STARTER - DIESEL
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Battery Cable Nut at
Starter Solenoid (larger
nut)14 - 124
Starter Mounting Bolts 40 30 -
Starter Solenoid (smaller
nut)6-52
SPECIFICATIONS - STARTER MOTOR - DIESEL
ITEM SPECIFICATION
ENGINE 2.7L TURBO DIESEL
RATED VOLTAGE 12 VOLTS
NUMBER OF FIELDS 4
NUMBER OF POLES 4
NUMBER OF BRUSHES 4
DRIVE TYPE GEAR REDUCTION
FREE RUNNING TEST VOLTAGE 11.5 VOLTS
FREE RUNNING TEST MAXIMUM
AMPERAGE DRAW160 AMPS
FREE RUNNING TEST MINIMUM SPEED 5500 RPM
SOLENOID CLOSING MAXIMUM VOLTAGE 7.8 VOLTS
MAXIMUM CRANKING AMPERAGE DRAW * 500 AMPS
* A COLD OR NEW ENGINE WILL INCREASE STARTER AMPERAGE DRAW. THE USE OF HEAVY
WEIGHT ENGINE OIL WILL ALSO INCREASE STARTER AMPERAGE DRAW.
STARTER MOTOR
DIAGNOSIS AND TESTING - STARTER MOTOR
Correct starter motor operation can be confirmed
by performing the following free running bench test.
This test can only be performed with starter motor
removed from vehicle. Refer to Starter Specifications
for specifications.
(1) Remove starter motor from vehicle. Refer to
Starter Motor Removal and Installation.
(2) Mount starter motor securely in a soft-jawed
bench vise. The vise jaws should be clamped on the
mounting flange of starter motor. Never clamp on
starter motor by field frame.
(3) Connect a suitable volt-ampere tester and a
12-volt battery to starter motor in series, and set
ammeter to 100 ampere scale. See instructions pro-vided by manufacturer of volt-ampere tester being
used.
(4) Install jumper wire from solenoid terminal to
solenoid battery terminal. The starter motor should
operate. If starter motor fails to operate, replace
faulty starter motor assembly.
(5) Adjust carbon pile load of tester to obtain free
running test voltage. Refer to Specifications for
starter motor free running test voltage specifications.
(6) Note reading on ammeter and compare reading
to free running test maximum amperage draw. Refer
to Specifications for starter motor free running test
maximum amperage draw specifications.
(7) If ammeter reading exceeds maximum amper-
age draw specification, replace faulty starter motor
assembly.
VASTARTING SYSTEM 8F - 29
STARTING SYSTEM (Continued)

TERMINOLOGY
This is a list of terms and definitions used in the
wiring diagrams.
LHD.................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmissions-Front Wheel Drive
MTX . . . Manual Transmissions-Front Wheel Drive
AT....Automatic Transmissions-Rear Wheel Drive
MT .....Manual Transmissions-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC..........Double Over Head Cam Engine
Built-Up-Export....... Vehicles Built For Sale In
Markets Other Than North America
Except Built-Up-Export . Vehicles Built For Sale In
North America
DESCRIPTION - CIRCUIT INFORMATION
Each wire shown in the diagrams contains a code
which identifies gage of wire, and color.
WIRE COLOR CODE CHART
COLOR CODE COLOR
BL BLUE
BK BLACK
BR BROWN
DB DARK BLUE
DG DARK GREEN
GY GRAY
LB LIGHT BLUE
LG LIGHT GREEN
OR ORANGE
PK PINK
RD RED
TN TAN
VT VIOLET
WT WHITE
YL YELLOW
* WITH TRACER
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
VA8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 5
WIRING DIAGRAM INFORMATION (Continued)

INDICATOR - OPERATION, COOLANT
LOW...............................8J-14
INDICATOR - OPERATION, FUEL FILTER
CLOGGED...........................8J-15
INDICATOR - OPERATION, GEAR
SELECTOR..........................8J-17
INDICATOR - OPERATION, HIGH BEAM....8J-17
INDICATOR - OPERATION, LOW FUEL.....8J-18
INDICATOR - OPERATION, LOW OIL
LEVEL.............................8J-18
INDICATOR - OPERATION,
MAINTENANCE.......................8J-19
INDICATOR - OPERATION, MULTI-
FUNCTION..........................8J-21
INDICATOR - OPERATION, SEATBELT.....8J-22
INDICATOR - OPERATION, TRACTION
CONTROL...........................8J-24
INDICATOR - OPERATION, TRACTION
CONTROL MALFUNCTION..............8J-25
INDICATOR - OPERATION, TURN SIGNAL . . 8J-25
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-26
INDICATOR - OPERATION, WASHER
FLUID..............................8J-27
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-28
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-20
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-20
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-12
INJECTOR CLASSIFICATION - STANDARD
PROCEDURE........................14-22
INJECTOR, DESCRIPTION - FUEL........14-20
INJECTORS - STANDARD PROCEDURE,
CLEANING FUEL.....................14-22
INLET AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-29
INLET AIR TEMPERATURE SENSOR -
INSTALLATION.......................14-30
INLET AIR TEMPERATURE SENSOR -
OPERATION.........................14-29
INLET AIR TEMPERATURE SENSOR -
REMOVAL..........................14-30
INLET HOSE - INSTALLATION...........24-78
INLET HOSE - REMOVAL...............24-78
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR...........23-87
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR..............23-87
INPUT SPEED SENSORS - DESCRIPTION . 21-119
INPUT SPEED SENSORS - OPERATION . . . 21-119
INSIDE HANDLE ACTUATOR -
INSTALLATION..................23-34,23-37
INSIDE HANDLE ACTUATOR -
REMOVAL.....................23-34,23-37
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-7
INSTRUMENT CLUSTER - INSTALLATION . . . 8J-9
INSTRUMENT CLUSTER - OPERATION.....8J-5
INSTRUMENT CLUSTER - REMOVAL......8J-7
INSTRUMENT PANEL - INSTALLATION....8L-29
INSTRUMENT PANEL - REMOVAL........8L-28
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-2
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-1
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-61
INSTRUMENT PANEL ASSEMBLY -
REMOVAL..........................23-57
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-55
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-55
INSTRUMENT PANEL DUCTS -
INSTALLATION
.......................24-38
INSTRUMENT PANEL DUCTS - REMOVAL
. 24-37
INTAKE MANIFOLD - INSTALLATION
.......9-58
INTAKE MANIFOLD - REMOVAL
..........9-57
INTERIOR - CAUTION
.................23-67INTERIOR - DESCRIPTION, LAMPS/
LIGHTING..........................8L-25
INTERIOR - OPERATION, LAMPS/
LIGHTING..........................8L-26
INTERIOR LIGHTING - SPECIFICATIONS . . . 8L-26
INTERMEDIATE GEAR - INSTALLATION.....9-66
INTERMEDIATE GEAR - REMOVAL........9-61
INTERMEDIATE SHAFT - INSTALLATION....19-5
INTERMEDIATE SHAFT - REMOVAL.......19-5
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-2
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-9
INTRUSION SENSOR - INSTALLATION.....8Q-2
INTRUSION SENSOR - REMOVAL.........8Q-2
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
ISO FLARING - STANDARD PROCEDURE....5-8
JAMB SWITCH - INSTALLATION, DOOR . . . 8L-31
JAMB SWITCH - REMOVAL, DOOR.......8L-31
JET - DESCRIPTION, OIL................9-51
JET - INSTALLATION, OIL...............9-51
JET - REMOVAL, OIL...................9-51
JOINT - INSTALLATION, LOWER BALL......2-6
JOINT - REMOVAL, LOWER BALL..........2-6
JOURNALS - STANDARD PROCEDURE,
MEASURE CRANKSHAFT AND BLOCK......9-35
JUMP STARTING - STANDARD
PROCEDURE............................0-6
K1 - ASSEMBLY, DRIVING CLUTCH.......21-75
K1 - DISASSEMBLY, DRIVING CLUTCH....21-74
K2 - ASSEMBLY, DRIVING CLUTCH.......21-78
K2 - DISASSEMBLY, DRIVING CLUTCH....21-76
K3 - ASSEMBLY, DRIVING CLUTCH.......21-80
K3 - DISASSEMBLY, DRIVING CLUTCH....21-80
KEY - DESCRIPTION, TRANSPONDER.....8Q-5
KEY - OPERATION, TRANSPONDER.......8Q-5
KEY REMOTE ENTRY MODULE -
DESCRIPTION, SENTRY................8Q-2
KEY REMOTE ENTRY MODULE -
INSTALLATION, SENTRY................8Q-4
KEY REMOTE ENTRY MODULE -
OPERATION, SENTRY..................8Q-3
KEY REMOTE ENTRY MODULE -
REMOVAL, SENTRY...................8Q-3
KEYLESS ENTRY TRANSMITTER -
DESCRIPTION, REMOTE................8N-2
KEY/LOCK CYLINDER - INSTALLATION.....19-7
KEY/LOCK CYLINDER - REMOVAL........19-6
KNUCKLE - INSTALLATION...............2-5
KNUCKLE - REMOVAL...................2-5
LAMP BULB - INSTALLATION, BACKUP....8L-6
LAMP BULB - INSTALLATION,
BRAKE/PARK.........................8L-7
LAMP BULB - INSTALLATION,
CARGO/DOME.......................8L-27
LAMP BULB - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-7
LAMP BULB - INSTALLATION,
CLEARANCE..........................8L-8
LAMP BULB - INSTALLATION,
DOME/READING.....................8L-29
LAMP BULB - INSTALLATION,
ENTRY/EXIT.........................8L-32
LAMP BULB - INSTALLATION, FOG.......8L-10
LAMP BULB - INSTALLATION, FRONT
POSITION..........................8L-14
LAMP BULB - INSTALLATION, FRONT
TURN/PARK/SIDE MARKER.............8L-15
LAMP BULB - INSTALLATION, LICENSE
PLATE .............................8L-18
LAMP BULB - INSTALLATION, REAR
SIDE MARKER.......................8L-21
LAMP BULB - INSTALLATION, REAR
TURN..............................8L-22
LAMP BULB - INSTALLATION, REPEATER . . 8L-22
LAMP BULB - REMOVAL, BACKUP........8L-5
LAMP BULB - REMOVAL, BRAKE/PARK....8L-7
LAMP BULB - REMOVAL, CARGO/DOME . . 8L-27
LAMP BULB - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-7
LAMP BULB - REMOVAL, CLEARANCE
.....8L-8
LAMP BULB - REMOVAL, DOME/
READING
...........................8L-29
LAMP BULB - REMOVAL, ENTRY/EXIT
....8L-31
LAMP BULB - REMOVAL, FOG
..........8L-10
LAMP BULB - REMOVAL, FRONT
POSITION
..........................8L-14LAMP BULB - REMOVAL, FRONT
TURN/PARK/SIDE MARKER.............8L-14
LAMP BULB - REMOVAL, LICENSE
PLATE .............................8L-17
LAMP BULB - REMOVAL, REAR SIDE
MARKER...........................8L-21
LAMP BULB - REMOVAL, REAR TURN....8L-21
LAMP BULB - REMOVAL, REPEATER.....8L-22
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-20
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR.............8J-20
LAMP RELAY - INSTALLATION, DAYTIME
RUNNING............................8L-9
LAMP RELAY - INSTALLATION, FOG......8L-11
LAMP RELAY - REMOVAL, DAYTIME
RUNNING............................8L-9
LAMP RELAY - REMOVAL, FOG.........8L-10
LAMP SWITCH - INSTALLATION, BRAKE . . . 8L-6
LAMP SWITCH - INSTALLATION, FOG....8L-12
LAMP SWITCH - REMOVAL, BRAKE.......8L-6
LAMP SWITCH - REMOVAL, FOG........8L-11
LAMP UN - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-8
LAMP UN - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-8
LAMP UNIT - ADJUSTMENT, FRONT......8L-12
LAMP UNIT - INSTALLATION, ASH
RECEIVER/CIGAR LIGHTER.............8L-27
LAMP UNIT - INSTALLATION, CARGO/
DOME...............................8L-28
LAMP UNIT - INSTALLATION,
CLEARANCE..........................8L-9
LAMP UNIT - INSTALLATION, DOME/
READING...........................8L-30
LAMP UNIT - INSTALLATION, ENTRY/
EXIT...............................8L-32
LAMP UNIT - INSTALLATION, FRONT.....8L-12
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-18
LAMP UNIT - INSTALLATION, REPEATER . . 8L-23
LAMP UNIT - INSTALLATION, TAIL.......8L-23
LAMP UNIT - REMOVAL, ASH
RECEIVER/CIGAR LIGHTER.............8L-27
LAMP UNIT - REMOVAL, CARGO/DOME . . . 8L-28
LAMP UNIT - REMOVAL, CLEARANCE.....8L-8
LAMP UNIT - REMOVAL, DOME/
READING...........................8L-30
LAMP UNIT - REMOVAL, ENTRY/EXIT....8L-32
LAMP UNIT - REMOVAL, FRONT.........8L-12
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-18
LAMP UNIT - REMOVAL, REPEATER......8L-22
LAMP UNIT - REMOVAL, TAIL...........8L-23
LAMP/INTRUSION SENSOR -
INSTALLATION, DOME.................8L-31
LAMP/INTRUSION SENSOR - REMOVAL,
DOME.............................8L-31
LAMP/INTRUSION SENSOR BULB -
INSTALLATION, DOME.................8L-30
LAMP/INTRUSION SENSOR BULB -
REMOVAL, DOME....................8L-30
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-3
LAMPS/LIGHTING - EXTERIOR -
SPECIFICATIONS......................8L-5
LAMPS/LIGHTING - INTERIOR -
DESCRIPTION.......................8L-25
LAMPS/LIGHTING - INTERIOR -
OPERATION.........................8L-26
LATCH - INSTALLATION.....23-18,23-35,23-51
LATCH - INSTALLATION, REAR..........23-40
LATCH - INSTALLATION, SAFETY........23-52
LATCH / LOCK CONTROL -
INSTALLATION.......................23-40
LATCH / LOCK CONTROL - REMOVAL.....23-39
LATCH - REMOVAL.........23-18,23-34,23-51
LATCH - REMOVAL, REAR..............23-40
LATCH - REMOVAL, SAFETY............23-52
LATCH RELEASE CABLE - INSTALLATION . . 23-51
LATCH RELEASE CABLE - REMOVAL.....23-51
LATCH RELEASE HANDLE -
INSTALLATION
.......................23-52
LATCH RELEASE HANDLE - REMOVAL
....23-52
LATCH STRIKER - INSTALLATION
........23-18
LATCH STRIKER - INSTALLATION, REAR
. . 23-41
LATCH STRIKER - REMOVAL
...........23-18
VAINDEX 9
Description Group-Page Description Group-Page Description Group-Page

SPEED SENSOR - INSTALLATION, REAR
WHEEL.............................5-31
SPEED SENSOR - REMOVAL, FRONT
WHEEL.............................5-30
SPEED SENSOR - REMOVAL, REAR
WHEEL.............................5-30
SPEED SENSORS - DESCRIPTION, INPUT . 21-119
SPEED SENSORS - OPERATION, INPUT . . 21-119
SPEEDOMETER - DESCRIPTION.........8J-23
SPEEDOMETER - OPERATION...........8J-23
SPEEDS - DESCRIPTION, TIRE
PRESSURE FOR HIGH..................22-6
SPLICE INFORMATION - DESCRIPTION,
CONNECTOR, GROUND..............8W-01-5
SPLICING - STANDARD PROCEDURE,
WIRE...........................8W-01-10
SPRING - DESCRIPTION................2-14
SPRING - INSTALLATION................2-8
SPRING - OPERATION..................2-14
SPRING - REMOVAL....................2-7
SPRING AND SHOCK - DIAGNOSIS AND
TESTING............................2-11
SPRING CLAMP PLATES - INSTALLATION . . . 2-8
SPRING CLAMP PLATES - REMOVAL.......2-8
SPRING SHACKLE - INSTALLATION.......2-15
SPRING SHACKLE - REMOVAL...........2-15
SPRING STOP PLATES - INSTALLATION.....2-9
SPRING STOP PLATES - REMOVAL........2-9
SPRINGS - INSTALLATION, VALVE..........9-32
SPRINGS - REMOVAL, VALVE............9-31
SQUEAK & RATTLE - STANDARD
PROCEDURE, BUZZ...................23-10
STABILIZER - INSTALLATION...........23-45
STABILIZER - REMOVAL...............23-45
STABILIZER BAR - DESCRIPTION..........2-9
STABILIZER BAR - INSTALLATION.....2-15,2-9
STABILIZER BAR - OPERATION............2-9
STABILIZER BAR - REMOVAL.........2-15,2-9
STABILIZER LINK - INSTALLATION.....2-16,2-9
STABILIZER LINK - REMOVAL........2-16,2-9
STARTER - DIESEL - TORQUE...........8F-29
STARTER MOTOR - DIAGNOSIS AND
TESTING...........................8F-29
STARTER MOTOR - DIESEL -
SPECIFICATIONS.....................8F-29
STARTER MOTOR - INSTALLATION.......8F-31
STARTER MOTOR - REMOVAL..........8F-30
STARTER MOTOR RELAY - DESCRIPTION . 8F-31
STARTER MOTOR RELAY -
INSTALLATION.......................8F-32
STARTER MOTOR RELAY - REMOVAL.....8F-31
STARTING - STANDARD PROCEDURE,
JUMP................................0-6
STARTING SYSTEM - DESCRIPTION......8F-24
STARTING SYSTEM - DIAGNOSIS AND
TESTING...........................8F-25
STARTING SYSTEM - OPERATION........8F-24
STEERING - DESCRIPTION..............19-1
STEERING - OPERATION................19-1
STEERING COLUMN OPENING COVER -
INSTALLATION.......................23-66
STEERING COLUMN OPENING COVER -
REMOVAL..........................23-66
STEERING FLUID - DESCRIPTION,
POWER..............................0-3
STEERING PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER.......19-12
STEERING PUMP FILL AND BLEED
PROCEDURE, STANDARD PROCEDURE
- POWER...........................19-14
STEERING SYSTEM - DIAGNOSIS AND
TESTING, POWER.....................19-2
STEERING SYSTEM - STANDARD
PROCEDURE, FLUSHING POWER........19-13
STEERING WHEEL - INSTALLATION.......19-7
STEERING WHEEL - REMOVAL...........19-7
STEP - INSTALLATION, REAR BUMPER....13-3
STEP - REMOVAL, REAR BUMPER........13-3
STEPS - INSTALLATION, FRONT BUMPER . . 13-2
STEPS - REMOVAL, FRONT BUMPER......13-2
STEPWELL SCUFF PADS - INSTALLATION
. 23-73
STEPWELL SCUFF PADS - REMOVAL
.....23-72
STOP LAMP BULB - INSTALLATION,
CENTER HIGH MOUNTED
...............8L-7
STOP LAMP BULB - REMOVAL, CENTER
HIGH MOUNTED
......................8L-7
STOP LAMP UN - INSTALLATION,
CENTER HIGH MOUNTED
...............8L-8STOP LAMP UN - REMOVAL, CENTER
HIGH MOUNTED......................8L-8
STOP PLATES - INSTALLATION, SPRING....2-9
STOP PLATES - REMOVAL, SPRING........2-9
STRIKER - INSTALLATION, LATCH.......23-18
STRIKER - INSTALLATION, REAR LATCH . . 23-41
STRIKER - REMOVAL, LATCH...........23-18
STRIKER - REMOVAL, REAR LATCH......23-41
STRUT - INSTALLATION................2-10
STRUT - REMOVAL....................2-10
SUCTION LINE - INSTALLATION.........24-66
SUCTION LINE - REMOVAL.............24-66
SUN VISOR - INSTALLATION...........23-73
SUN VISOR - REMOVAL...............23-73
SUPPLEMENTAL HEATER - DCHA -
DIAGNOSIS AND TESTING, DIESEL.......24-72
SUPPLEMENTAL RESTRAINT
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A.........8O-6
SUPPLEMENTAL RESTRAINT SYSTEM -
DIAGNOSIS AND TESTING..............8O-5
SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE, HANDLING
NON-DEPLOYED......................8O-6
SUPPLY RESTRICTIONS - DIAGNOSIS
AND TESTING, FUEL...................14-5
SUPPORT BRACKET - INSTALLATION,
REAR VIEW MIRROR.................23-72
SURFACE - STANDARD PROCEDURE,
MEASURE CYLINDER HEAD.............9-21
SUSPENSION, SPECIAL TOOLS - FRONT . . 19-11
SUSPENSION, SPECIAL TOOLS - FRONT....2-2
SWITCH - DESCRIPTION, BLOWER
MOTOR.......................24-17,24-22
SWITCH - DESCRIPTION, DRIVER
HEATED SEAT ........................8G-2
SWITCH - DESCRIPTION, MASTER LOCK . . . 8N-2
SWITCH - DESCRIPTION, PASSENGER
HEATED SEAT ........................8G-5
SWITCH - DESCRIPTION, SEAT BELT.....8O-31
SWITCH - DESCRIPTION, WASHER
FLUID LEVEL.........................8R-7
SWITCH - DIAGNOSIS AND TESTING,
BLOWER MOTOR...............24-17,24-23
SWITCH - DIAGNOSIS AND TESTING,
DRIVER HEATED SEAT.................8G-2
SWITCH - DIAGNOSIS AND TESTING,
MASTER LOCK.......................8N-2
SWITCH - DIAGNOSIS AND TESTING,
PASSENGER HEATED SEAT..............8G-5
SWITCH - DIAGNOSIS AND TESTING,
POWER MIRROR.....................8N-3
SWITCH - DIAGNOSIS AND TESTING,
POWER WINDOW.....................8N-5
SWITCH - INSTALLATION...............8P-3
SWITCH - INSTALLATION, BLOWER
MOTOR............................24-23
SWITCH - INSTALLATION, BRAKE LAMP . . . 8L-6
SWITCH - INSTALLATION, DOOR JAMB . . . 8L-31
SWITCH - INSTALLATION, DRIVER
HEATED SEAT ........................8G-3
SWITCH - INSTALLATION, FOG LAMP....8L-12
SWITCH - INSTALLATION, HEADLAMP
LEVELING..........................8L-17
SWITCH - INSTALLATION, HORN.........8H-1
SWITCH - INSTALLATION, MASTER LOCK . . 8N-2
SWITCH - INSTALLATION, MULTI-
FUNCTION..........................8L-20
SWITCH - INSTALLATION, PARK BRAKE . . . 8L-20
SWITCH - INSTALLATION, PASSENGER
HEATED SEAT ........................8G-5
SWITCH - INSTALLATION, POWER
MIRROR............................8N-4
SWITCH - INSTALLATION, POWER
WINDOW............................8N-6
SWITCH - OPERATION, BLOWER MOTOR . 24-17,
24-22
SWITCH - OPERATION, DRIVER HEATED
SEAT ...............................8G-2
SWITCH - OPERATION, PASSENGER
HEATED SEAT ........................8G-5
SWITCH - OPERATION, SEAT BELT
.......8O-31
SWITCH - OPERATION, WASHER FLUID
LEVEL
..............................8R-8
SWITCH - REMOVAL
...................8P-3
SWITCH - REMOVAL, BLOWER MOTOR
. . 24-17,
24-23
SWITCH - REMOVAL, BRAKE LAMP
.......8L-6SWITCH - REMOVAL, DOOR JAMB.......8L-31
SWITCH - REMOVAL, DRIVER HEATED
SEAT ...............................8G-3
SWITCH - REMOVAL, FOG LAMP........8L-11
SWITCH - REMOVAL, HEADLAMP
LEVELING..........................8L-16
SWITCH - REMOVAL, HORN.............8H-1
SWITCH - REMOVAL, MASTER LOCK......8N-2
SWITCH - REMOVAL, MULTI-FUNCTION . . . 8L-19
SWITCH - REMOVAL, PARK BRAKE......8L-20
SWITCH - REMOVAL, PASSENGER
HEATED SEAT ........................8G-5
SWITCH - REMOVAL, POWER MIRROR....8N-3
SWITCH - REMOVAL, POWER WINDOW . . . 8N-6
SWITCH BEZEL - INSTALLATION,
ACCESSORY........................23-54
SWITCH BEZEL - REMOVAL, ACCESSORY . 23-54
SYMBOLS - DESCRIPTION,
INTERNATIONAL....................Intro.-2
SYMBOLS - DESCRIPTION,
INTERNATIONAL.......................0-9
TACHOMETER - DESCRIPTION..........8J-23
TACHOMETER - OPERATION............8J-24
TAIL LAMP UNIT - INSTALLATION.......8L-23
TAIL LAMP UNIT - REMOVAL...........8L-23
TAILPIPE - INSTALLATION...............11-3
TAILPIPE - REMOVAL..................11-3
TANK - DESCRIPTION, FUEL............14-12
TANK - INSTALLATION, FUEL...........14-13
TANK - REMOVAL, FUEL...............14-12
TANK MODULE - DESCRIPTION, FUEL....14-13
TANK MODULE - INSTALLATION, FUEL....14-14
TANK MODULE - REMOVAL, FUEL.......14-13
TCM ADAPTATION - STANDARD
PROCEDURE.........................8E-8
TEMP SENSOR - DESCRIPTION, ENGINE
COOLANT............................7-14
TEMP SENSOR - INSTALLATION, ENGINE
COOLANT............................7-15
TEMP SENSOR - REMOVAL, ENGINE
COOLANT............................7-14
TEMPERATURE CONTROL -
DESCRIPTION.......................24-29
TEMPERATURE CONTROL - DIAGNOSIS
AND TESTING.......................24-29
TEMPERATURE CONTROL -
INSTALLATION.......................24-29
TEMPERATURE CONTROL - OPERATION . . 24-29
TEMPERATURE CONTROL - REMOVAL....24-29
TEMPERATURE GAUGE - DESCRIPTION,
ENGINE............................8J-15
TEMPERATURE GAUGE - OPERATION,
ENGINE............................8J-15
TEMPERATURE INDICATOR -
DESCRIPTION, AMBIENT...............8J-11
TEMPERATURE INDICATOR -
OPERATION, AMBIENT.................8J-11
TEMPERATURE SENSOR - DESCRIPTION . . 24-30
TEMPERATURE SENSOR - DESCRIPTION,
AIR OUTLET........................24-14
TEMPERATURE SENSOR - DESCRIPTION,
AMBIENT...........................24-15
TEMPERATURE SENSOR - DESCRIPTION,
EVAPORATOR
..................24-17,24-25
TEMPERATURE SENSOR - DESCRIPTION,
FUEL
..............................14-29
TEMPERATURE SENSOR - DESCRIPTION,
IN-CAR
............................24-19
TEMPERATURE SENSOR - DESCRIPTION,
INLET AIR
..........................14-29
TEMPERATURE SENSOR - DESCRIPTION,
OIL
................................9-56
TEMPERATURE SENSOR - DESCRIPTION,
TRANSMISSION
.....................21-140
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING
.......................24-30
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, EVAPORATOR
...........24-26
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, IN-CAR
................24-19
TEMPERATURE SENSOR - INSTALLATION
. 24-30
TEMPERATURE SENSOR -
INSTALLATION, AIR OUTLET
............24-15
TEMPERATURE SENSOR -
INSTALLATION, AMBIENT
..............24-16
TEMPERATURE SENSOR -
INSTALLATION, EVAPORATOR
......24-18,24-26
16 INDEXVA
Description Group-Page Description Group-Page Description Group-Page