2005 MERCEDES-BENZ SPRINTER mirror

Component Page
Panic Alarm Switch................. 8W-80-53
Parking Brake Switch............... 8W-80-53
Power Mirror Motor-Driver........... 8W-80-53
Power Mirror Motor-Passenger......... 8W-80-53
Power Mirror Switch................ 8W-80-53
Power Window Motor-Driver.......... 8W-80-54
Power Window Motor-Passenger........ 8W-80-54
Power Window Switch-Driver.......... 8W-80-54
Power Window Switch-Master......... 8W-80-54
Power Window Switch-Passenger....... 8W-80-54
Radio Antenna..................... 8W-80-55
Radio C1.......................... 8W-80-55
Radio C2.......................... 8W-80-55
Radio/Cellular Antenna.............. 8W-80-55
Reading Lamp Connector............. 8W-80-56
RECIRCULATED AIR SOLENOID
Valve.......................... 8W-80-56
Refrigerant Pressure Sensor........... 8W-80-56
Remote Keyless Entry Antenna........ 8W-80-56
Roof Fan Motor..................... 8W-80-56
Seat Belt Switch.................... 8W-80-57
Seat Belt Tensioner-Driver............ 8W-80-57
Seat Belt Tensioner-Passenger......... 8W-80-57
Security System Module C1........... 8W-80-57
Security System Module C2........... 8W-80-58
Sentry Key Remote Entry Module
(Skreem)........................ 8W-80-58
Shifter Assembly................... 8W-80-58
Siren............................. 8W-80-59
Speaker-Left Front Door Assembly C1 . . . 8W-80-59
Speaker-Left Front Door Assembly C2 . . . 8W-80-59
Speaker-Left Rear.................. 8W-80-59
Speaker-Right Front Door............ 8W-80-59
Speaker-Right Rear................. 8W-80-60Component Page
Speed Control Switch................ 8W-80-60
Tail Lamp Assembly-Left............. 8W-80-60
Tail Lamp Assembly-Right............ 8W-80-60
TCS Switch (ASR).................. 8W-80-60
Temperature Switch................. 8W-80-61
Time Delay Relay................... 8W-80-61
Towing/Intrusion Sensor On/Off Switch . . 8W-80-61
Trailer Tow Connector............... 8W-80-61
Trailer Tow Control Module C1........ 8W-80-62
Trailer Tow Control Module C2........ 8W-80-62
Transmission Control Module C1....... 8W-80-62
Transmission Control Module C2....... 8W-80-62
Transmission Solenoid Assembly....... 8W-80-63
Turn Signal No. 1-Left Front.......... 8W-80-63
Turn Signal No. 1-Right Front......... 8W-80-63
Turn Signal No. 2-Left Front.......... 8W-80-63
Turn Signal No. 2-Right Front......... 8W-80-64
Warm Air Auxiliary Heater Assembly C1 . 8W-80-64
Warm Air Auxiliary Heater Assembly C2 . 8W-80-64
Washer Pump Motor-Front............ 8W-80-64
Water Cycle Valve................... 8W-80-64
Water In Fuel Sensor................ 8W-80-65
Wheel Speed Sensor-Left Front........ 8W-80-65
Wheel Speed Sensor-Left Rear......... 8W-80-65
Wheel Speed Sensor-Right Front....... 8W-80-65
Wheel Speed Sensor-Right Rear........ 8W-80-65
Window Defogger Module-Rear......... 8W-80-66
Window Defogger Switch-Rear......... 8W-80-66
Window Defogger-Left Rear........... 8W-80-66
Window Defogger-Right Rear.......... 8W-80-66
Wiper Motor-Front.................. 8W-80-66
Wiper/Turn Signal/Engine Start Control
Module (Fuse Block No. 1).......... 8W-80-67
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 3

C209 - (DASH SIDE)
CAV CIRCUIT
1 16BR/BL
2 16WT/BL
3 16BR/GY
4 16WT/GY
C210 - (DRIVER DOOR SIDE)
CAV CIRCUIT
1 14BR
2 16B/YL
3 16BK/YL/DG
4 16BK/WT
5 16BL/WT
C210 - BLACK (MAIN BODY SIDE)
CAV CIRCUIT
1 14BR
2 16BK/YL
3 16BK/YL/DG
4 16BK/WT
5 16BL/WT
C211 - (POWER MIRROR SWITCH SIDE)
CAV CIRCUIT
1 18BR
2 18BK/RD
4 18BL/DG
5 18DG
6 18WT/GY
C211 - BLACK (POWER MIRROR SIDE)
CAV CIRCUIT
1 18BR
2 18BK/RD
4 18BL/DG
5 18DG
6 18WT/GY
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 19

PANIC ALARM SWITCH - BLACK
CAV CIRCUIT FUNCTION
1 18GY/DG/RD LAMP DRIVER
3 18BR GROUND
7 18GY/WT PANIC SWITCH SENSE
10 18BR GROUND
PARKING BRAKE SWITCH
CAV CIRCUIT FUNCTION
1 20BR/BK PARKING BRAKE SIGNAL
2 16BR GROUND
POWER MIRROR MOTOR-DRIVER
CAV CIRCUIT FUNCTION
1 16BK/RD FUSED OPTIONAL EQUIPMENT RELAY OUTPUT
2 18BR GROUND
3 16BK DRIVER MIRROR HORIZONTAL MOTOR DRIVER
4 16DG DRIVER MIRROR VERTICAL MOTOR DRIVER
5 16BL DRIVER MIRROR COMMON DRIVER
POWER MIRROR MOTOR-PASSENGER - BLACK
CAV CIRCUIT FUNCTION
1 18BK/RD FUSED OPTIONAL EQUIPMENT RELAY OUTPUT
2 18BR GROUND
3 18WT/GY PASSENGER MIRROR HORIZONTAL MOTOR DRIVER
4 18DG PASSENGER MIRROR VERTICAL MOTOR DRIVER
5 18BL/DG PASSENGER MIRROR COMMON DRIVER
POWER MIRROR SWITCH
CAV CIRCUIT FUNCTION
1 18WT/GY PASSENGER MIRROR HORIZONTAL MOTOR DRIVER
2 18WT/DG DRIVER MIRROR HORIZONTAL MOTOR DRIVER
3 18BL/DG PASSENGER MIRROR COMMON DRIVER
6 18BR GROUND
7 18BK/RD FUSED OPTIONAL EQUIPMENT RELAY OUTPUT
8 18DG/RD DRIVER MIRROR VERTICAL MOTOR DRIVER
9 18DG PASSENGER MIRROR VERTICAL MOTOR DRIVER
10 18BL/BR DRIVER MIRROR COMMON DRIVER
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 53

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Lamp Relay-Right Under Driver Seat N/S
License Plate Lamp No. 1 On Rear Of Vehicle N/S
License Plate Lamp No. 2 On Rear Of Vehicle N/S
Locker Switch No. 1 Under Body-Front N/S
Locker Switch No. 2 Under Body-Rear 24
Low Fuel Pressure Sensor Engine Compartment 6,8
Map/Reading Lamp Switch Instrument Panel N/S
Marker Lamp No.1-Left Front Front Of Vehicle-Left Side N/S
Marker Lamp No.2-Left Front Front Of Vehicle-Left Side N/S
Marker Lamp-Left Center Front Of Vehicle-Center Left Side N/S
Marker Lamp-Left Rear Rear Of Vehicle-Left Side N/S
Marker Lamp-Right Center Front Of Vehicle-Center Right Side N/S
Marker Lamp-Right Rear Rear Of Vehicle -Right Side N/S
Mass Air Flow Sensor Engine Compartment 5
Master Door Lock Switch Center Of Instrument Panel N/S
Metering Pump Instrument Panel N/S
Microphone Connector Instrument Panel N/S
Multi-Function Switch Steering Wheel 11
Optional Equipment Relay
(Relay Block)Under Driver Seat N/S
Panic Alarm Switch Instrument Panel N/S
Parking Brake Switch Under Instrument Panel 23
Power Mirror Motor-Driver In Driver Door N/S
Power Mirror Motor-
PassengerIn Passenger Door N/S
Power Mirror Switch On Driver Door N/S
Power Mirror-Driver On Driver Door N/S
Power Mirror-Master On Driver Door N/S
Power Mirror-Passenger On Passenger Door N/S
Power Window Motor-Driver In Driver Door N/S
Power Window Motor-
PassengerIn Passenger Door N/S
Power Window Switch-Driver On Driver Door N/S
Power Window Switch-Master On Driver Door N/S
Power Window Switch-
PassengerOn Passenger Door N/S
Radio Antenna Behind Radio N/S
Radio C1 Behind Radio N/S
Radio C2 Behind Radio N/S
Radio/Cellular Antenna Behind Radio N/S
Reading Lamp Connector Instrument Panel N/S
Recirculated Air Solenoid
ValveUnderhood Right (To The
Instrument Panel)4
VA8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 7
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(a) Remove bracket for the oil cooler feed and
return lines (1) (Fig. 23) from engine oil pan
flange. Detail shows right side of motor. Position is
mirrored for the left side of engine.
(b) Detach bracket of cable retainer (4) (Fig. 24)
from the threaded shank of a engine oil pan bolt
(5).
(c) Press cable retainer (4) (Fig. 24) down and
out.
(d) Remove the bolts holding the oil cooler lines
(6) (Fig. 25) to the left and right sides of transmis-
sion and hang the lines to the side.
(10) Disconnect the transmission electrical connec-
tor (2) (Fig. 26) from transmission and hang to the
side. Turn sealing ring (3) counterclockwise and dis-
connect plug connection (2).
(11) Detach shift cable at transmission.(a) Unlatch ball socket latch (Fig. 27) of cable.
(b) Unclip shift cable retainer from retainer
bracket. When pulling out cable, press together
hooks of shift cable retainer at the points shown
(arrows).
(c) Pull shift cable out of ball socket. Ball socket
can remain on transmission lever.
(12) Remove the torque converter bolts.
(a) Remove the steering gear (1) (Fig. 28) from
the chassis crossmember.
(b) Lower the steering gear (1) (Fig. 28) down-
wards.
(c) Remove the plastic torque converter access
cover (1) (Fig. 29) at back of engine flange.
Fig. 23 Remove Cooler Line Supports
1 - COOLER LINES
Fig. 24 Remove Cable Support
1 - CABLE
2 - BOLT
Fig. 25 Remove Driver's Side Cooler Line
1 - COOLER LINE
Fig. 26 Remove Transmission Electrical Connector
and Cooler Line
1 - COOLER LINE
2 - TRANSMISSION ELECTRICAL CONNECTOR
3 - SEALING RING
21 - 28 AUTOMATIC TRANSMISSION - NAG1VA
AUTOMATIC TRANSMISSION - NAG1 (Continued)

(14) Install the transmission electrical connector
(2) (Fig. 65) from transmission and hang to the side.
Turn sealing ring (3) clockwise and connect plug con-
nection (2).
(15) Install the shift cable (Fig. 66) to the trans-
mission.
(a) Push shift cable onto the transmission shift
lever ball socket.
(b) Latch ball socket latch of cable.
(c) Clip shift cable retainer into retainer bracket.
(16) Install the cooler lines to the transmission.(a) Install the brackets for the oil cooler feed and
return lines (1) (Fig. 67) onto the engine oil pan
flange. Detail shows right side of motor. Position is
mirrored for the left side of engine.
(b) Attach the bracket for the cable retainer (4)
(Fig. 68) to the threaded shank of a engine oil pan
bolt (5).
(c) Install the bolts to hold the oil cooler lines (6)
to the left (Fig. 69) and right sides of transmission.
Torque the bolts to 34 N´m (254 ft.lbs.).
Fig. 65 Install Transmission Electrical Connector
and Cooler Line
1 - COOLER LINE
2 - TRANSMISSION ELECTRICAL CONNECTOR
3 - SEALING RING
Fig. 66 Install Shift Cable Onto Transmission
1 - SHIFT CABLE
2 - TRANSMISSION SHIFT LEVER
Fig. 67 Install Cooler Line Supports
1 - COOLER LINES
Fig. 68 Install Cable Support
1 - CABLE
2 - BOLT
21 - 44 AUTOMATIC TRANSMISSION - NAG1VA
AUTOMATIC TRANSMISSION - NAG1 (Continued)

VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing is necessary, refer to the appropriate section of
this group for proper procedures.
WATER LEAK TESTS
WARNING: DO NOT USE ELECTRIC SHOP LIGHTS
OR TOOLS IN WATER TEST AREA. PERSONAL
INJURY CAN RESULT.
When the conditions causing a water leak have
been determined, simulate the conditions as closely
as possible.
²If a leak occurs with the vehicle parked in a
steady light rain, flood the leak area with an open-
ended garden hose.
²If a leak occurs while driving at highway speeds
in a steady rain, test the leak area with a reasonable
velocity stream or fan spray of water. Direct the
spray in a direction comparable to actual conditions.
²If a leak occurs when the vehicle is parked on an
incline, hoist the end or side of the vehicle to simu-
late this condition. This method can be used when
the leak occurs when the vehicle accelerates, stops or
turns. If the leak occurs on acceleration, hoist the
front of the vehicle. If the leak occurs when braking,
hoist the back of the vehicle. If the leak occurs on left
turns, hoist the left side of the vehicle. If the leak
occurs on right turns, hoist the right side of the vehi-
cle. For hoisting recommendations (Refer to LUBRI-
CATION & MAINTENANCE/HOISTING -
STANDARD PROCEDURE).
WATER LEAK DETECTION
To detect a water leak point-of-entry, do a water
test and watch for water tracks or droplets forming
on the inside of the vehicle. If necessary, remove inte-
rior trim covers or panels to gain visual access to the
leak area. If the hose cannot be positioned without
being held, have someone help do the water test.
Some water leaks must be tested for a considerable
length of time to become apparent. When a leak
appears, find the highest point of the water track or
drop. The highest point usually will show the point of
entry. After leak point has been found, repair the
leak and water test to verify that the leak has
stopped.
Locating the entry point of water that is leaking
into a cavity between panels can be difficult. The
trapped water may splash or run from the cavity,
often at a distance from the entry point. Most water
leaks of this type become apparent after accelerating,
stopping, turning, or when on an incline.MIRROR INSPECTION METHOD
When a leak point area is visually obstructed, use
a suitable mirror to gain visual access. A mirror can
also be used to deflect light to a limited-access area
to assist in locating a leak point.
BRIGHT LIGHT LEAK TEST METHOD
Some water leaks in the luggage compartment can
be detected without water testing. Position the vehi-
cle in a brightly lit area. From inside the darkened
luggage compartment inspect around seals and body
seams. If necessary, have a helper direct a drop light
over the suspected leak areas around the luggage
compartment. If light is visible through a normally
sealed location, water could enter through the open-
ing.
PRESSURIZED LEAK TEST METHOD
When a water leak into the passenger compart-
ment cannot be detected by water testing, pressurize
the passenger compartment and soap test exterior of
the vehicle. To pressurize the passenger compart-
ment, close all doors and windows, start engine, and
set heater control to high blower in HEAT position. If
engine can not be started, connect a charger to the
battery to ensure adequate voltage to the blower.
With interior pressurized, apply dish detergent solu-
tion to suspected leak area on the exterior of the
vehicle. Apply detergent solution with spray device or
soft bristle brush. If soap bubbles occur at a body
seam, joint, seal or gasket, the leak entry point could
be at that location.
DIAGNOSIS AND TESTING - WIND NOISE
Wind noise is the result of most air leaks. Air leaks
can be caused by poor sealing, improper body compo-
nent alignment, body seam porosity, or missing plugs
in the engine compartment or door hinge pillar areas.
All body sealing points should be airtight in normal
driving conditions. Moving sealing surfaces will not
always seal airtight under all conditions. At times,
side glass or door seals will allow wind noise to be
noticed in the passenger compartment during high
cross winds. Over compensating on door or glass
adjustments to stop wind noise that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After a repair pro-
cedure has been performed, test vehicle to verify
noise has stopped before returning vehicle to use.
VISUAL INSPECTION BEFORE TESTS
Verify that floor and body plugs are in place and
body components are aligned and sealed. If compo-
nent alignment or sealing is necessary, refer to the
appropriate section of this group for proper proce-
dures.
23 - 2 BODYVA
BODY (Continued)

SPECIFICATIONS
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Front door check bracket bolt/nut 6 Ð 53
Front door check to a-pillar M6 bolts 10 Ð 89
Front door check to a-pillar M8 bolts 35 26 Ð
Front door check to door fasteners 10 Ð 89
Front door exterior handle 10 Ð 89
Front door hinge bolts 25 18 Ð
Front door latch assembly bolts 10 Ð 89
Front door latch striker bolts 28 18 Ð
Front door regulator carrier plate bolts 10 Ð 89
Front door reinforcement bolts 21 15 Ð
Front door striker bolts 25 18 Ð
Front seat back mounting bolts 20 15 Ð
Front seat back stop bolt 20 15 Ð
Front seat mounting bolts 25 18 Ð
Hood hinge bolts/nuts 23 17 Ð
Lower seat belt anchor bolt 35 26 Ð
Radiator crossmember bolts 14 10 Ð
Rear door check bolts 10 Ð 89
Rear door exterior handle bolts 10 Ð 89
Rear door hinge bolts 25 18 Ð
Rear door upper closing wedge screws 10 Ð 89
Side view mirror bolts 25 18 Ð
Sliding door center guide rail end piece screws 10 Ð 89
Sliding door center roller arm bolt 45 33 Ð
Sliding door center track bolts/nuts 10 Ð 89
Sliding door inside handle screw 10 Ð 89
Sliding door latch screws 10 Ð 89
Sliding door latch/lock control bolts 10 Ð 89
Sliding door lower roller arm to door screws 25 18 Ð
Sliding door reinforcement bolts 21 15 Ð
Sliding door stabilizer screws 10 Ð 89
Sliding door stop bumper screws 10 Ð 89
Sliding door striker 25 18 Ð
Sliding door upper roller arm to door screws 25 18 Ð
Steering column support bolts 25 18 Ð
23 - 12 BODYVA
BODY (Continued)