2005 MERCEDES-BENZ SPRINTER heater

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Page 1185 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (9) Install and tighten the nut that secures the
suction line and liquid line fittings to the stud on the
expansion valve. Tighten the nut to 10 N´m (89 in.
lbs.).
(10) Reconnect the battery negative

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual blower motor speed controls the volume of air flowing
through the heater housing.
The heater core cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
WARNING: ON VEHICLES EQUIPP

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (1) Remove the rear A/C housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
REAR A/C HEATER HOUSING - REMOVAL).
(2) Remove the liquid line between the rear expan-
sion valve and the soleno

Page 1190 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (11) Remove the tape or plug from the liquid line
fittings and the solenoid valve outlet port and the
expansion valve inlet port.
(12) Lubricate new rubber o-ring seals with clean
refrigerant oil and

Page 1195 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (11) Position the metal routing clip around the
suction line and install the routing clip onto the body
stud.
(12) Install the routing clip retaining nut. Tighten
the nut to 5 N´m (45 in. lbs.).
(13)

Page 1196 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (7) Connect the wire harness connector to the
heater water valve.
(8) Reconnect the battery negative cable.
(9) Fill the cooling system (Refer to 7 - COOLING/
ENGINE/COOLANT - STANDARD PROCEDURE).
UND

Page 1200 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual CABIN HEATER
TABLE OF CONTENTS
page page
CABIN HEATER
DESCRIPTION.........................72
OPERATION...........................72
DIAGNOSIS AND TESTING - DIESEL
SUPPLEMENTAL HEATER - DCHA........72

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual SYMPTOMS DIAGNOSIS TABLE
Symptom Possible Causes
Smell of diesel fuel. Check heater system integration in vehicles fuel system. Check fuel
lines for leakage, kinks or obstructions. If OK, Inspect the