2005 MERCEDES-BENZ SPRINTER fuel cap

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual LUBRICATION & MAINTENANCE
TABLE OF CONTENTS
page page
FLUID TYPES
DESCRIPTION
DESCRIPTION - FUEL REQUIREMENTS -
DIESEL ENGINE.......................1
DESCRIPTION - ENGINE COOLANT........1
DESCRIPTION

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Full synthetic oils, such as Mobilt1 0W-40, is
required if the ASSYST Oil Service Reminder is fol-
lowed. Use of a lower quality oil on this service
schedule may cause severe engine damage.
DESCRIPTIO

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual NOTE: Capture any residual coolant that may flow.
(5) Remove coolant temperature sensor (Fig. 7).
INSTALLATION
WARNING: RISK OF INJURY TO SKIN AND EYES
FROM SCALDING WITH HOT COOLANT. RISK OF
POISONIN

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) Clean all sealing surfaces.
(2) Position and install thermostat housing with
new gasket (Fig. 8). Tighten bolts to 9N´m (80
lbs.in.).
NOTE: Inspect condition of all clamps and hoses,

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual DIAGNOSIS AND TESTING - RADIATOR
PRESSURE CAP
Remove cap from radiator. Be sure that sealing
surfaces are clean. Moisten rubber gasket with water
and install the cap on pressure tester (tool 7700 or
a

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (6) Press off cap at belt guide pulleys.
(7) Remove belt guide pulleys.
(8) Remove water pump retaining bolts and
remove water pump.
INSTALLATION
NOTE: Clean all mating surfaces.
(1) Fit existing acce

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Starting System Diagnosis
CONDITION POSSIBLE CAUSE CORRECTION
STARTER DOES NOT
DISENGAGE.1. Starter motor
improperly installed.1. Refer to Starter Motor Removal and Installation.
Tighten starter mount

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Refer to the appropriate wiring information for
additional details.
GROUNDS
The EMIC receives and supplies a ground path to
several switches and sensors through the following
hard wired circuits:
NOTE
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