2005 MERCEDES-BENZ SPRINTER headrest

SEATS
TABLE OF CONTENTS
page page
ARMREST
REMOVAL.............................76
INSTALLATION.........................76
HEADREST
REMOVAL.............................76
INSTALLATION.........................76
SEAT - FRONT
REMOVAL.............................77
INSTALLATION.........................77
SEAT BACK - FRONT
REMOVAL.............................77
INSTALLATION.........................77
SEAT CUSHION - FRONT
REMOVAL.............................78
INSTALLATION.........................78SEAT ADJUSTERS - FRONT
REMOVAL.............................78
INSTALLATION.........................78
SEAT - REAR
REMOVAL.............................79
INSTALLATION.........................79
REAR SEAT BACK SHIELD
REMOVAL.............................79
INSTALLATION.........................79
SEAT BACK CUSHION/COVER - REAR
REMOVAL.............................80
INSTALLATION.........................80
SEAT CUSHION/COVER - REAR
REMOVAL.............................80
INSTALLATION.........................80
ARMREST
REMOVAL
(1) Remove the screws and remove the armrest
cover.
(2) Remove the three bolts and remove the arm-
rest from the seat back.
INSTALLATION
(1) Install the armrest and install the three bolts.
(2) Install the armrest cover and install the
screws.
HEADREST
REMOVAL
(1) Press the release button and remove the head-
rest. (Fig. 1)
INSTALLATION
(1) Insert headrest posts into seat back and seat
fully.
Fig. 1 HEAD REST
1 - HEADREST
2 - RELEASE BUTTON
23 - 76 SEATSVA

SEAT BACK CUSHION/COVER -
REAR
REMOVAL
(1) Remove seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - REMOVAL)
(2) Remove seat back shield. (Refer to 23 - BODY/
SEATS/REAR SEAT BACK SHIELD - REMOVAL)
(3) Remove seat belts as necessary to remove
cover. (Refer to 8 - ELECTRICAL/RESTRAINTS/
REAR SEAT BELT & RETRACTOR - REMOVAL)
(4) Remove seat belt buckles as necessary. (Refer
to 8 - ELECTRICAL/RESTRAINTS/REAR SEAT
BELT BUCKLE - REMOVAL)
(5) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(6) Remove the headrest sleeves.
(7) Partially de-trim upper seat back.
(8) Remove the retaining covers at seat belt
guides.
(9) Route belts through guides.
(10) Separate j-straps at seat back cover and
remove cover/cushion.
INSTALLATION
(1) Install seat back cushion and cover.
(2) Connect j-straps.
(3) Route belts through guides.
(4) Install retaining covers at seat belt guides.
(5) Position upper seat back cover back into place.
(6) Install the headrest sleeves.
(7) Install the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(8) Install the seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT
BUCKLE - INSTALLATION)
(9) Install the seat belts. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/REAR SEAT BELT & RETRAC-
TOR - INSTALLATION)(10) Install the seat back shield. (Refer to 23 -
BODY/SEATS/REAR SEAT BACK SHIELD -
INSTALLATION)
(11) Install seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - INSTALLATION)
SEAT CUSHION/COVER - REAR
REMOVAL
(1) Remove seat. (Refer to 23 - BODY/SEATS/
SEAT - REAR - REMOVAL)
(2) Remove seat back shield. (Refer to 23 - BODY/
SEATS/REAR SEAT BACK SHIELD - REMOVAL)
(3) Remove the lower seat belt anchors as neces-
sary.(Refer to 8 - ELECTRICAL/RESTRAINTS/REAR
SEAT BELT & RETRACTOR - REMOVAL)
(4) Remove seat belt buckles as necessary. (Refer
to 8 - ELECTRICAL/RESTRAINTS/REAR SEAT
BELT BUCKLE - REMOVAL)
(5) Partially de-trim lower part of seat back.
(6) Separate the cushion/cover j-straps and remove
the seat cushion and cover from seat frame.
INSTALLATION
(1) Install seat cushion and cover.
(2) Connect the cover j-straps.
(3) Position seat back cover, back.
(4) Install the seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT
BUCKLE - INSTALLATION)
(5) Install the seat belt anchors. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR SEAT BELT &
RETRACTOR - INSTALLATION)
(6) Install the seat back shield. (Refer to 23 -
BODY/SEATS/REAR SEAT BACK SHIELD -
INSTALLATION)
(7) Install seat. (Refer to 23 - BODY/SEATS/SEAT
- REAR - INSTALLATION)
23 - 80 SEATSVA

HAT BRAKE - CLEANING, REAR DRUM
IN .................................5-27
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION........................5-31
HCU (HYDRAULIC CONTROL UNIT) -
INSTALLATION........................5-32
HCU (HYDRAULIC CONTROL UNIT) -
REMOVAL...........................5-31
HEAD - INSTALLATION, CYLINDER........9-25
HEAD - REMOVAL, CYLINDER...........9-22
HEAD BOLT INSPECTION - STANDARD
PROCEDURE, CYLINDER................9-21
HEAD COVER(S) - INSTALLATION,
CYLINDER...........................9-30
HEAD COVER(S) - REMOVAL, CYLINDER . . . 9-30
HEAD FRONT COVER - INSTALLATION,
CYLINDER...........................9-26
HEAD FRONT COVER - REMOVAL,
CYLINDER...........................9-23
HEAD GUIDE RAIL - INSTALLATION,
CYLINDER...........................9-26
HEAD GUIDE RAIL - REMOVAL,
CYLINDER...........................9-24
HEAD SURFACE - STANDARD
PROCEDURE, MEASURE CYLINDER.......9-21
HEADLAMP BULB - INSTALLATION, HIGH
BEAM..............................8L-17
HEADLAMP BULB - INSTALLATION, LOW
BEAM..............................8L-19
HEADLAMP BULB - REMOVAL, HIGH
BEAM..............................8L-17
HEADLAMP BULB - REMOVAL, LOW
BEAM...............................8L-18
HEADLAMP LEVELING MOTOR -
INSTALLATION.......................8L-16
HEADLAMP LEVELING MOTOR -
REMOVAL..........................8L-15
HEADLAMP LEVELING SWITCH -
INSTALLATION.......................8L-17
HEADLAMP LEVELING SWITCH -
REMOVAL..........................8L-16
HEADLINER - INSTALLATION...........23-71
HEADLINER - REMOVAL...............23-70
HEADREST - INSTALLATION............23-76
HEADREST - REMOVAL................23-76
HEATED SEAT ELEMENT - DESCRIPTION . . . 8G-3
HEATED SEAT ELEMENT - DIAGNOSIS
AND TESTING........................8G-3
HEATED SEAT ELEMENT - OPERATION.....8G-3
HEATED SEAT RELAY - DESCRIPTION.....8G-4
HEATED SEAT RELAY - DIAGNOSIS AND
TESTING............................8G-4
HEATED SEAT RELAY - INSTALLATION.....8G-4
HEATED SEAT RELAY - OPERATION.......8G-4
HEATED SEAT RELAY - REMOVAL........8G-4
HEATED SEAT SENSOR - DESCRIPTION....8G-4
HEATED SEAT SENSOR - DIAGNOSIS
AND TESTING........................8G-4
HEATED SEAT SWITCH - DESCRIPTION,
DRIVER.............................8G-2
HEATED SEAT SWITCH - DESCRIPTION,
PASSENGER.........................8G-5
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, DRIVER.................8G-2
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, PASSENGER.............8G-5
HEATED SEAT SWITCH - INSTALLATION,
DRIVER.............................8G-3
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER.........................8G-5
HEATED SEAT SWITCH - OPERATION,
DRIVER.............................8G-2
HEATED SEAT SWITCH - OPERATION,
PASSENGER.........................8G-5
HEATED SEAT SWITCH - REMOVAL,
DRIVER.............................8G-3
HEATED SEAT SWITCH - REMOVAL,
PASSENGER.........................8G-5
HEATED SEATS - DESCRIPTION..........8G-1
HEATED SEATS - DIAGNOSIS AND
TESTING............................8G-2
HEATED SEATS - OPERATION
............8G-2
HEATER - DCHA - DIAGNOSIS AND
TESTING, DIESEL SUPPLEMENTAL
.......24-72
HEATER - DESCRIPTION, CABIN
.........24-72
HEATER - INSTALLATION, ENGINE
BLOCK
..............................7-14
HEATER - OPERATION, CABIN
...........24-72HEATER - REMOVAL, ENGINE BLOCK......7-14
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-2
HEATER CONTROL - DESCRIPTION, A/C . . . 24-12
HEATER CONTROL - INSTALLATION, A/C . . 24-13
HEATER CONTROL - OPERATION, A/C....24-12
HEATER CONTROL - REMOVAL, A/C......24-12
HEATER CORE - DESCRIPTION..........24-57
HEATER CORE - INSTALLATION.........24-58
HEATER CORE - OPERATION............24-57
HEATER CORE - REMOVAL.............24-58
HEATER PERFORMANCE - DIAGNOSIS
AND TESTING........................24-4
HI PRESSURE FUEL SHUTOFF SOL -
DESCRIPTION.......................14-16
HI PRESSURE FUEL SHUTOFF SOL -
OPERATION.........................14-16
HIGH BEAM HEADLAMP BULB -
INSTALLATION.......................8L-17
HIGH BEAM HEADLAMP BULB -
REMOVAL..........................8L-17
HIGH BEAM INDICATOR - DESCRIPTION . . 8J-17
HIGH BEAM INDICATOR - OPERATION....8J-17
HIGH FUEL SYSTEM PRESSURE -
WARNING...........................14-1
HIGH MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER................8L-7
HIGH MOUNTED STOP LAMP BULB -
REMOVAL, CENTER....................8L-7
HIGH MOUNTED STOP LAMP UN -
INSTALLATION, CENTER................8L-8
HIGH MOUNTED STOP LAMP UN -
REMOVAL, CENTER....................8L-8
HIGH PRESSURE FUEL LINES -
DIAGNOSIS AND TESTING..............14-1
HIGH PRESSURE LINES - INSTALLATION . . . 14-7
HIGH PRESSURE LINES - REMOVAL......14-6
HIGH PRESSURE PUMP - DESCRIPTION . . . 14-7
HIGH PRESSURE PUMP - INSTALLATION . . 14-10
HIGH PRESSURE PUMP - REMOVAL......14-8
HIGH SPEEDS - DESCRIPTION, TIRE
PRESSURE..........................22-6
HINGE - INSTALLATION......23-17,23-34,23-50
HINGE - REMOVAL.........23-17,23-34,23-50
HITCH - INSTALLATION, TRAILER........13-10
HITCH - REMOVAL, TRAILER............13-9
HOAT COOLANT - DESCRIPTION..........0-2
HOISTING - STANDARD PROCEDURE.......0-5
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-14
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-14
HOLDDOWN - REMOVAL, BATTERY......8F-14
HOLDER - INSTALLATION, CUP.........23-56
HOLDER - REMOVAL, CUP.............23-55
HOLDING CLUTCH B1 - ASSEMBLY.....21-113
HOLDING CLUTCH B1 - DISASSEMBLY . . 21-112
HOLDING CLUTCH B2 - ASSEMBLY.....21-116
HOLDING CLUTCH B2 - DISASSEMBLY . . 21-115
HOLDING CLUTCHES - DESCRIPTION....21-111
HOLDING CLUTCHES - OPERATION.....21-112
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-5
HOOD - INSTALLATION................23-50
HOOD - REMOVAL....................23-50
HOOD BATTERY INSTALLATION,
INSTALLATION - UNDER...............8F-13
HOOD BATTERY REMOVAL, REMOVAL -
UNDER.............................8F-12
HORN - INSTALLATION.................8H-1
HORN - REMOVAL....................8H-1
HORN SWITCH - INSTALLATION
..........8H-1
HORN SWITCH - REMOVAL
.............8H-1
HOSE - INSTALLATION, INLET
..........24-78
HOSE - INSTALLATION, PRESSURE
......19-15
HOSE - REMOVAL, INLET
..............24-78
HOSE - REMOVAL, PRESSURE
..........19-15
HOSE FROM GEAR TO COOLER TUBE -
INSTALLATION, RETURN
...............19-15
HOSE FROM GEAR TO COOLER TUBE -
REMOVAL, RETURN
..................19-15
HOSES/LINES/TUBES PRECAUTIONS,
CAUTION - REFRIGERANT
..............24-45
HOSES/TUBES - DESCRIPTION, WASHER
. . 8R-8
HOSES/TUBES - OPERATION, WASHER
....8R-9
HOUSING - ASSEMBLY, HVAC
...........24-36
HOUSING - DISASSEMBLY, HVAC
........24-36HOUSING - INSTALLATION, AIR
CLEANER............................9-20
HOUSING - INSTALLATION, HVAC........24-36
HOUSING - INSTALLATION, REAR A/C....24-41
HOUSING - REMOVAL, AIR CLEANER......9-20
HOUSING - REMOVAL, HVAC...........24-34
HOUSING - REMOVAL, REAR A/C........24-40
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION.....................8W-01-1
HUB / BEARING - INSTALLATION..........2-5
HUB / BEARING - REMOVAL..............2-4
HUB BEARINGS/SEALS - INSTALLATION,
AXLE...............................3-20
HUB BEARINGS/SEALS - REMOVAL,
AXLE...............................3-20
HUB SEAL - INSTALLATION, TORQUE
CONVERTER.......................21-147
HUB SEAL - REMOVAL, TORQUE
CONVERTER.......................21-147
HVAC HOUSING - ASSEMBLY...........24-36
HVAC HOUSING - DISASSEMBLY........24-36
HVAC HOUSING - INSTALLATION........24-36
HVAC HOUSING - REMOVAL............24-34
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-2
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-5
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-1
IGNITION CONTROL - SPECIAL TOOLS......8I-1
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-10
INBOARD - INSTALLATION.............8O-30
INBOARD - REMOVAL.................8O-29
IN-CAR TEMPERATURE SENSOR -
DESCRIPTION.......................24-19
IN-CAR TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............24-19
IN-CAR TEMPERATURE SENSOR -
OPERATION.........................24-19
IN-CAR TEMPERATURE SENSOR -
REMOVAL..........................24-19
INCORRECT FLUID LEVEL - DIAGNOSIS
AND TESTING, EFFECTS OF............21-102
INDICATOR - DESCRIPTION, ABS.........8J-9
INDICATOR - DESCRIPTION, AIRBAG.....8J-10
INDICATOR - DESCRIPTION, AMBIENT
TEMPERATURE......................8J-11
INDICATOR - DESCRIPTION, BRAKE
WEAR.............................8J-12
INDICATOR - DESCRIPTION, BRAKE/
PARK BRAKE........................8J-11
INDICATOR - DESCRIPTION, CHARGING . . . 8J-13
INDICATOR - DESCRIPTION, COOLANT
LOW...............................8J-14
INDICATOR - DESCRIPTION, FUEL
FILTER CLOGGED.....................8J-15
INDICATOR - DESCRIPTION, GEAR
SELECTOR..........................8J-17
INDICATOR - DESCRIPTION, HIGH BEAM . . 8J-17
INDICATOR - DESCRIPTION, LOW FUEL . . . 8J-18
INDICATOR - DESCRIPTION, LOW OIL
LEVEL.............................8J-18
INDICATOR - DESCRIPTION,
MAINTENANCE.......................8J-19
INDICATOR - DESCRIPTION, MULTI-
FUNCTION..........................8J-20
INDICATOR - DESCRIPTION, SEATBELT . . . 8J-22
INDICATOR - DESCRIPTION, TRACTION
CONTROL...........................8J-24
INDICATOR - DESCRIPTION, TRACTION
CONTROL MALFUNCTION..............8J-25
INDICATOR - DESCRIPTION, TURN
SIGNAL............................8J-25
INDICATOR - DESCRIPTION, WAIT-TO-
START .............................8J-26
INDICATOR - DESCRIPTION, WASHER
FLUID..............................8J-27
INDICATOR - DESCRIPTION, WATER-IN-
FUEL..............................8J-27
INDICATOR - OPERATION, ABS...........8J-9
INDICATOR - OPERATION, AIRBAG
.......8J-10
INDICATOR - OPERATION, AMBIENT
TEMPERATURE
......................8J-11
INDICATOR - OPERATION, BRAKE WEAR
. . 8J-12
INDICATOR - OPERATION, BRAKE/PARK
BRAKE
.............................8J-12
INDICATOR - OPERATION, CHARGING
....8J-13
8 INDEXVA
Description Group-Page Description Group-Page Description Group-Page