2005 LEXUS ES300 timing belt

A78763
150 mm
(5.91 in.)SST RH:
A78762
SSTLH:
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-101
2193 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Using SST, tighten the RH pulley bolt.
SST 09960- 10010 (09962- 01000, 09963- 01000),
09249-63010
Torque: 125 NVm (1,275 kgfVcm, 92 ftVlbf)
NOTICE:
The torque indicated above is used without SST on the ex-
tension tool. If you are using the extension tool, find the
reading of the torque wrench by the formula (see page
01-5).
Extended length:
SST (09249-63010) 150mm (5.91 in.)
(c) Using SST, tighten the LH pulley bolt.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 125 NVm (1275 kgfVcm, 92 ftVlbf)
36. INSTALL TIMING BELT IDLER SUB-ASSY NO.2
Torque: 43 NVm (438 kgfVcm, 32 ftVlbf)
37. INSPECT TIMING BELT (See page 14-79)
38. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
39. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
40. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
41. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
42. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
43. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
44. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
45. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
46. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
47. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
48. INSPECT VALVE CLEARANCE (See page 14-7)
49. ADJUST VALVE CLEARANCE (See page 14-7)
SST 09248-55040 (09248-05410, 09248-05420)
50. INSTALL VANE PUMP V BELT (See page 14-5)
51. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
52. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
53. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
54. INSTALL IGNITION COIL ASSY (See page 14-7)

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-104
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2196 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-105
2197 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

141JF-01
A78710Align
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-107
2199 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE COOLANT (See page 16-9)
3. REMOVE FRONT WHEEL RH
4. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
5. REMOVE RADIATOR HOSE INLET
6. REMOVE IGNITION COIL ASSY
7. REMOVE CYLINDER HEAD COVER SUB-ASSY LH (See page 14-7)
8. REMOVE FRONT FENDER APRON SEAL RH
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
10. REMOVE VANE PUMP V BELT (See page 14-5)
11. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
12. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
13. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
14. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
15. REMOVE TIMING BELT NO.1 COVER
16. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
17. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
18. REMOVE TIMING BELT GUIDE NO.2
19. REMOVE TIMING BELT (See page 14-79)
20. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
21. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
22. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
23. REMOVE NO.3 CAMSHAFT SUB-ASSY
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being removed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Align the timing marks (1 dot marks) of the camshaft drive
and driven gears by turning the camshaft with a wrench.

A78743
10
1
23
4
5
6
7
8
9
A78744
Align
A05214
A78745
10
1
2
3
45
6
7
8
9 14-1 10
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2202 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(i) Using several steps, install and tighten the 10 bearing cap
bolts uniformly in the sequence shown in the illustration.
Torque: 16 NVm (163 kgfVcm, 12 ftVlbf)
30. INSTALL NO.3 CAMSHAFT SUB-ASSY
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being installed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Apply new engine oil to the thrust portion and journal of
the camshaft.
(b) Align the timing marks (1 dot marks) of the camshaft drive
and driven gears.
(c) Place the camshaft to the cylinder head.
(d) Install the 5 bearing caps in their proper locations.
(e) Apply a light coat of engine oil to the threads of the bear-
ing cap bolts.
(f) Using several steps, install and tighten the 10 bearing cap
bolts uniformly in the sequence shown in the illustration.
Torque: 16 NVm (163 kgfVcm, 12 ftVlbf)
(g) Remove the service bolt.
31. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
32. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
33. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)

- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-1 11
2203 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
34. INSPECT TIMING BELT (See page 14-79)
35. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
36. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
37. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
38. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
39. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
40. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
41. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
42. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
43. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
44. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
45. INSPECT VALVE CLEARANCE (See page 14-7)
46. ADJUST VALVE CLEARANCE (See page 14-7)
SST 09248-55040 (09248-05410, 09248-05420)
47. INSTALL VANE PUMP V BELT (See page 14-5)
48. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
49. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
50. INSTALL CYLINDER HEAD COVER SUB-ASSY LH (See page 14-7)
51. INSTALL IGNITION COIL ASSY (See page 14-7)
52. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
53. INSTALL FRONT WHEEL RH (See page 14-5)
54. ADD ENGINE COOLANT (See page 16-9)
55. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
56. SYSTEM INITIALIZATION (See page 19-15)

A78383
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner Assy Crankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-1 16
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2208 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 17
2209 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)